The influence of surface roughness and adhesion on particle rolling

Improving the Manufacturability of Cohesive and Poorly Compactable API for Direct Compression of Mini-tablets at High Drug Loading via Particle Engineering

PURPOSE

To utilize a particle engineering strategy to improve the manufacturability of a cohesive and poorly compactable API at high drug loading for direct compression of mini-tablets.

METHODS

A high-shear mixer was used for wet milling during the API manufacturing process to obtain target particle size distributions. The targeted particles were characterized and formulated into blends by mixing with excipients. The formulated blends were compressed directly into mini-tablets using a compaction simulator. The tablet hardness, weight variation, and friability of the mini-tablets were characterized and compared with mini-tablets prepared with hammer milled APIs.

RESULTS

Compared to the hammer milled APIs, the wet milled APIs, had smoother surface, narrower particle size distributions and demonstrated a better flow properties. Moreover, the mini-tablets produced with the wet milled APIs exhibited better weight uniformity, robust tablet mechanical strength and ultimately better friability. In addition, unlike the hammer milled process, the wet milling process is controllable and easy to scale up.

CONCLUSIONS

This study successfully implemented API particle engineering through a high shear wet milling process to produce particles suitable for robust drug product manufacturing.

Development of an Age-Appropriate Mini Orally Disintegrating Carvedilol Tablet with Paediatric Biopharmaceutical Considerations

Owing to considerable differences observed in anatomy and physiology between paediatric subsets, it has been well established that children respond to drugs differently compared to adults. Furthermore, from a formulation perspective, there is a distinct challenge to develop a dosage form that is capable of safely, accurately, and reliably delivering the dose across the whole paediatric population. Orally disintegrating mini-tablets (ODMT) have widely been considered as an age-appropriate formulation option that possess the ability for adequate dose flexibility, avoids swallowing difficulties, and exhibits superior stability due to its solid state. Within this study, two strengths (0.5 mg and 2 mg) of carvedilol ODMT formulations were developed using an excipient composition and load that is appropriate for paediatric use. The formulations demonstrated adequate mechanical strength (>20 N) and fast disintegration times (<30 s). Dissolution profiles observed were robust and comparable to the marketed conventional tablet formulation across various parts of the gastrointestinal (GI) tract in both the fed and fasted state, signifying appropriate efficacy, quality, and performance. As such, the formulations developed in this study show potential to address the need of an 'age-appropriate' formulation of carvedilol, as highlighted by the European Medicines Agency (EMA) Inventory of the Needs for Paediatric Medicine.

A modeling approach for quantitative assessment of interfacial interaction between two rough particles in colloidal systems

HYPOTHESIS AND BACKGROUND

The simulation of rough particle surface is important to understand and control the interface behavior of particles in colloidal systems. Literature analysis suggested a lack of information for an accurate model simulating the interfacial interaction between two rough particles. It is hypothesized that the total interfacial energy developed between two rough particles would depend on the surface morphologies of particles, and it could be predicted if a mathematical model to represent the interaction of two rough particles were created accurately.

EXPERIMENTS

In this study, mathematical models were developed to determine the interfacial energy created between two particles according to the XDLVO theory by considering the rippled particle theory and surface element integral (SEI) method. Three different scenarios of particle interactions were assumed in the simulation. The present study provides deep insights into particle interactions via considering aspect ratio, size, and surface roughness of two particles in colloidal systems.

FINDINGS

The assessment of the interfacial interaction revealed that an increase in the aspect ratio, surface roughness, and relative surface roughness of particles would weaken the total interaction energy generated between particles and promote particle aggregation. Increased interaction energy was predicted for the interaction of particles by increasing the particle size. The asperity ratio was more effective than the asperity number in controlling the interfacial energy between two particles. The results of this study could be used for foreseeing the interaction of rough particles, which has a significant application in particle coagulation or dispersion in colloidal systems.

London-van der Waals Force Field of a Chemically Patterned Surface To Enable Selective Adhesion

The London-van der Waals (L-vdW) force between a particle and a surface strongly depends on the topography and the chemical properties of the interacting surfaces. Although a great deal of work has been done to understand the effect of topographical heterogeneity on the L-vdW adhesion, the role of chemical heterogeneity has been discussed only rarely. This study makes an attempt to quantify the magnitude and range of the L-vdW force acting on a spherical particle in the vicinity of a chemically patterned surface. Specifically, an ideal system of a smooth spherical particle approaching a surface composed of parallel stripes of chemically distinct materials with different Hamaker constants is considered. The L-vdW forces for such systems are determined by solving the London dispersion potential for the entire volumes of the adhering bodies from first principles, using Hamaker's microscopic approach. The computational results elucidate that a chemical interface can apply a tangential L-vdW force, in addition to the normal L-vdW force, on nearby particles. This can cause lateral motion of particles neighboring a chemically inhomogeneous surface. The magnitude of the tangential L-vdW force is found to be maximum when the particle is centered at the interface and shows a gradual drop as it moves away from this location. The magnitude and range of the tangential L-vdW force can be large for large colloidal particles in close contact with a chemically patterned surface whose materials have distinct Hamaker constants. This study suggests that the tangential L-vdW force field generated by a chemical interface can be utilized as a tool to manipulate the path of an approaching particle to facilitate selective adhesion.