Influence of segregation on rheological properties of wax-based feedstocks

Research Progress on Low-Pressure Powder Injection Molding

Powder injection molding (PIM) is a well-known technique to manufacture net-shaped, complicated, macro or micro parts employing a wide range of materials and alloys. Depending on the pressure applied to inject the feedstock, this process can be separated into low-pressure (LPIM) and high-pressure (HPIM) injection molding. Although the LPIM and HPIM processes are theoretically similar, all steps have substantial differences, particularly feedstock preparation, injection, and debinding. After decades of focusing on HPIM, low-viscosity feedstocks with improved flowability have recently been produced utilizing low-molecular-weight polymers for LPIM. It has been proven that LPIM can be used for making parts in low quantities or mass production. Compared to HPIM, which could only be used for the mass production of metallic and ceramic components, LPIM can give an outstanding opportunity to cover applications in low or large batch production rates. Due to the use of low-cost equipment, LPIM also provides several economic benefits. However, establishing an optimal binder system for all powders that should be injected at extremely low pressures (below 1 MPa) is challenging. Therefore, various defects may occur throughout the mixing, injection, debinding, and sintering stages. Since all steps in the process are interrelated, it is important to have a general picture of the whole process which needs a scientific overview. This paper reviews the potential of LPIM and the characteristics of all steps. A complete academic and research background survey on the applications, challenges, and prospects has been indicated. It can be concluded that although many challenges of LPIM have been solved, it could be a proper solution to use this process and materials in developing new applications for technologies such as additive manufacturing and processing of sensitive alloys.

Thermal and Rheological Study of Nanocomposites, Reinforced with Bi-Phase Ceramic Nanoparticles

In this study the synthesis of bi-phase nanoparticles of Fe1.46Zn0.5La0.04Cu0.5O4 (FZLCs) ceramics were first carried out by Sol-gel method and then nanocomposites of FZLCs with polyvinyl pyrrolidone (PVP), polyvinyl alcohol (PVA), polyethylene glycol (PEG) and polyethylene oxide (PEO) were prepared by one-pot blending technique. XRD, FT-IR, TG/DTA and SEM techniques were applied for complete characterization of composites. Rheological and dielectric properties of all nanocomposites were studied in detail for their comparative performance. TGA results reveal the highly thermal stability for all nanocomposites in this order i.e. FLZCs/PEO > FLZCs/PVA > FZLCs/PVP > FZLCs/PEG. Rheological properties show that these materials are rigid, pseudo plastic and non-Newtonian in nature. The increase in values for storage modulus (G′) and loss modulus (G′′) with increasing angular frequency owed to the shear thinning behavior of these nanocomposites. Dielectric properties show good agreement to that of energy storage substances which means that these materials have potential to be applied in storage devices.