Experimental investigation on size degradation of bridging material in drilling fluids

Fine-Tuning Filter Cake Sealing Performance: The Role of Particle Size in Hematite Weighted Water-Based Drilling Fluid

Three hematite grades with different particle sizes (i.e., large, medium, and small) were evaluated, and the selection criterion was median particle size. The investigation involves the following stages: rheology, filtration, and filter cake formation. Different rheological models including Bingham, Power law, Herschel-Bulkley, and Robertson-Stiff were implemented to find the optimum model for characterizing fluid behavior. The results showed that medium-sized hematite particles produced the highest filtration volume, filter cake thickness, and filter cake permeability. These results were confirmed when a varied pore distribution filtration medium was used. The NMR results showed the same trend where the highest reduction in core porosity was found when a medium-size particle distribution was used. There is a minimum alteration in the rheological behavior of the drilling fluid as the particle size was varied, and the drilling fluids showed a shear-thinning behavior and were best described by the Herschel-Bulkley model. Particle size ratio emerges as a key factor for controlling and enhancing the filtration properties and filter cake characteristics.

Evaluation of using micronized saudi calcite in ilmenite-weighted water-based drilling fluid

A high-density water-based drilling fluid (WBDF) is crucial for maintaining wellbore stability, controlling formation pressures, and optimizing drilling performance in challenging subsurface conditions. In the present research, the effect of micronized calcium carbonate (calcite), extracted from the Aruma formation outcrop, is evaluated as one of the additives that could be added to the ilmenite-weighted WBDF to enhance and optimize its properties. Various concentrations of Calcite microparticles were introduced into identical fluid formulations to assess their impact. The concentrations ranged from 0, 10, 20, to 30 lb/bbl, providing a comprehensive examination of the effects of calcite microparticles across a spectrum of concentrations within the fluid. The results highlighted that adding Barite microparticles to the WBDF revealed a notable enhancement in rheological properties. Specifically, the yield point demonstrated an increase of 37%, 37%, and 11% for concentrations of 10, 20, and 30 lb/bbl of calcite, respectively. Equally significant, high-pressure-high-temperature (HPHT) filtration analysis indicated a considerable enhancement for the fluids containing calcite microparticles. A reduction of 14.5%, 24.6%, and 13% were observed in HPHT filtrate for concentrations of 10 lb/bbl, 20 lb/bbl, and 30 lb/bbl respectively. Simultaneously, there is a reduction in filter cake thickness by 20%, 40%, and 20%, respectively. No ilmenite settling was observed in the sample containing 20 lb/bbl of calcite, unlike the other concentrations. These diverse results strongly suggest that the optimal concentration for calcite microparticles is 20 lb/bbl. The combined utilization of the optimal concentration of calcite microparticles alongside the established additives proves to be an effective strategy for optimizing the ilmenite-weighted WBDF performance in terms of both thermal stability and rheological behavior.

Status and Prospect of Drilling Fluid Loss and Lost Circulation Control Technology in Fractured Formation

Lost circulation in fractured formation is the first major technical problem that restricts improvements in the quality and efficiency of oil and gas drilling engineering. Improving the success rate of one-time lost circulation control is an urgent demand to ensure “safe, efficient and economic” drilling in oilfields all over the world. In view of the current situation, where drilling fluid loss occurs and the plugging mechanism of fractured formation is not perfect, this paper systematically summarizes the drilling fluid loss mechanism and model of fractured formation. The mechanism and the main influencing factors to improve the formation’s pressure-bearing capacity, based on stress cage theory, fracture closure stress theory, fracture extension stress theory and chemical strengthening wellbore theory, are analyzed in detail. The properties and interaction mechanism of various types of lost circulation materials, such as bridging, high water loss, curable, liquid absorption and expansion and flexible gel, are introduced. The characteristics and distribution of drilling fluid loss in fractured formation are also clarified. Furthermore, it is proposed that lost circulation control technology for fractured formation should focus on the development of big data and intelligence, and adaptive and efficient intelligent lost circulation material should be continuously developed, which lays a theoretical foundation for improving the success rate of lost circulation control in fractured formation.

Design and development of CaCO3nanoparticles enhanced fracturing fluids for effective control of leak-off during hydraulic fracturing of shale reservoirs

This research presents new information about the nanoparticles (NPs) use as a filtrate reducer in the hydraulic fracturing of shale reservoirs. An experimental study was conducted to determine the filtration loss control effectiveness (FLCE) of CaCO₃NPs as an additive in fluids used for hydraulic fracturing of the shale reservoirs. The main objectives were (i-) to determine the mechanisms controlling the NPs enhanced fracturing fluid leak-off rate; (ii-) to determine the optimum NPs concentration, which yields the best FLCE. Spontaneous and forced imbibition experiments (to determine imbibition index) as well as the pressure transmission tests (to determine liquid permeability) were conducted using water based fracturing fluids enhanced by CaCO₃NPs. The imbibition index and the apparent liquid permeability measurements were then used to determine the impact of the NPs concentration (i.e. 0.0, 0.5, 1.0, 2.0 wt%) on the FLCE. In order to understand the filtration control mechanisms of the NPs enhanced fracturing fluids, we have analyzed the field emission scanning electron microscope (FESEM) images of the shale samples, which provided detailed description of how NPs are attached to the shale surface. The experimental results indicated that the CaCO₃NPs have excellent FLCE. The imbibition index and the apparent liquid permeability decreased significantly along with the increasing NPs concentration. The optimum NPs concentration was found to be 1.0 wt%. Analyses of the FESEM images demonstrated that the distribution of the NPs on shale surface is selective. The NPs mainly attached on the rough areas of the shale surface. The process of the NPs adsorption-sealing leads to the reduction of the path of the fluid flow into the shale matrix, and in turn, controls the fracturing fluid filtration. Ultimately, four kinds of sealing patterns were observed including (i-) plugging, (ii-) bridging, (iii-) plugging and accumulation, (iv-) bridging and accumulation.

Simulating Fracture Sealing by Granular LCM Particles in Geothermal Drilling

Lost circulation occurs when the returned fluid is less than what is pumped into the well due to loss of fluid to pores or fractures. A lost-circulation event is a common occurrence in a geothermal well. Typical geothermal reservoirs are often under-pressured and have larger fracture apertures. A severe lost-circulation event is costly and may lead to stuck pipe, well instability, and well abandonment. One typical treatment is adding lost-circulation materials (LCMs) to seal fractures. Conventional LCMs fail to properly seal fractures because their mechanical limit is exceeded at elevated temperatures. In this paper, parametric studies in numerical simulations are conducted to better understand different thermal effects on the sealing mechanisms of LCMs. The computational fluid dynamics (CFDs) and the discrete element method (DEM) are coupled to accurately capture the true physics of sealing by granular materials. Due to computational limits, the traditional Eulerian–Eulerian approach treats solid particles as a group of continuum matter. With the advance of modern computational power, particle bridging is achievable with DEM to track individual particles by modeling their interactive forces between each other. Particle–fluid interactions can be modeled by coupling CFD algorithms. Fracture sealing capability is investigated by studying the effect of four individual properties including fluid viscosity, particle size, friction coefficient, and Young’s modulus. It is found that thermally degraded properties lead to inefficient fracture sealing.