Synergistic effect of surfactant compounding on improving dust suppression in a coal mine in Erdos, China

Effectiveness and mechanism of microbial dust suppressant on coal dust with different metamorphosis degree

The extraction of coal from open-pit mines significantly contributes to environmental degradation, posing grave risks to human health and the operational stability of machinery. In this milieu, microbial dust suppressants leveraging microbially induced carbonate precipitation (MICP) demonstrate substantial potential for application. This manuscript undertakes an exploration of the dust mitigation efficiency, consolidation attributes, and the fundamental mechanisms of microbial dust suppressants across coal dust samples with varying metamorphic gradations. Empirical observations indicate that, in resistance tests against wind and rain, lignite coal underwent mass losses of 7.43 g·m-2·min-1 and 98.62 g·m-2·min-1, respectively. The production of consolidating agents within the lignite dust, attributable to the microbial suppressants, was measured at 0.15 g per unit mass, a value of 1.25 and 1.07 times greater than that observed in bituminous coal and anthracite, respectively. Scanning electron microscopy coupled with X-ray energy-dispersive spectroscopy (SEM-EDS) and X-ray diffraction (XRD) analyses illuminated that the consolidating products within the coal dust predominantly constituted calcite and vaterite forms of calcium carbonate. The consolidation mechanism of coal dust via microbial suppressants is articulated as follows: Subsequent to the application on coal dust, the suppressants induce the formation of carbonate precipitates with inherent adhesive properties. These carbonates affix to the surfaces of coal dust particles, progressively encapsulating them. Furthermore, they play a pivotal role in bridging and filling the interstices between adjacent dust particles, thereby culminating in the genesis of a dense, cohesive mass capable of withstanding erosive forces.

Modified sodium alginate-based three-dimensional network hydrogel dust suppressant: Preparation, characterization, and performance

Chemical dust suppression is typically associated with high economic costs, unclear efficacy, and poor degradability. In this study, sodium alginate (SA) was extracted from kelp and cross-linked with polyvinyl alcohol (PVA) and polyacrylamide (PAM). Sulfonated castor oil (CAS) was subsequently added to generate a three-dimensional network hydrogel dust suppressant (PVA-SA-PAM/CAS). Using single-factor experiments, the optimal reaction temperature (60 °C) and dosages of PVA, PAM, and the cross-linking agent (2.5, 4.5, and 0.1 g, respectively) were determined. The viscosity and compressive strength of the prepared hydrogel were 86 mPa·s and 218 kPa, respectively, which meet the requirements for mine dust suppression. Various analyses revealed the hydrogel's reaction process and microstructure changes. Additionally, thermogravimetric experiments proved that the hydrogel had good thermal stability. The specific surface area and pore size of the hydrogel were 0.0278 m2/g and 11.8 nm, respectively, improving its adsorption capacity. Additionally, PVA-SA-PAM/CAS exhibited a good water retention rate. The dust suppression efficiency of PVA-SA-PAM/CAS was >98 % under strong winds (12 m/s). Moreover, the degradation rate of PVA-SA-PAM/CAS was 37 % after eight cycles (56 d) under environmental conditions. Therefore, PVA-SA-PAM/CAS exhibits good wetting, dust suppression, and degradation properties, which can effectively alleviate mine dust pollution.

Study on wetting mechanism of nonionic silicone surfactant on coal dust

Coal dust disasters are serious in coal mining. The use of nonionic surfactants can effectively improve the wettability of coal dust and reduce the content of suspended coal dust in the air. For the problem of low wettability of ordinary surfactants, this paper selects silicone surfactants with high surface activity and low surface tension to improve the wetting ability of coal dust. To explore the wettability of nonionic silicone surfactants on coal dust, the effects of six nonionic silicone surfactants on the wettability of coal dust surfaces were studied by experiments. The test objects were four kinds of coal samples with different metamorphic degrees. The surface tension, wetting time, and contact angle experiments were carried out, and the critical micelle concentration and the expansion coefficient of the coal surface were calculated. The wetting time of the compound solution was measured to verify the synergistic effect of the compound solution. The results show that: 6 # has the best wetting effect on coal dust, followed by 4 # and 2 #; The order of surface tension is: 1 # < 3 # < 4 # < 6 # < 5 # < 2 #, the surface tension of 1 # is the lowest (19.962 mN/m); 1 # and 4 # are easier to spread on the surface of coal dust, the spreading coefficient of coking coal is the largest and the contact angle is the smallest, which is 18.8°. The 4 # and 6 # with a mass ratio of 8:2 were compounded. The compound surfactant solution had a significant synergistic effect. Compared with the monomer surfactant solution, the wettability of long-flame coal and coking coal increased by 15.14% and 10.00%, respectively. The results of this study can provide reference and experimental support for the development of high-efficiency dust suppressants based on silicone surfactants.

Effect of Sodium Carboxymethyl Cellulose on the Dynamic Wetting Characteristics of the Dust Suppression Droplet Impacting the Coal Surface

The dynamic wetting behavior of droplets impacting the coal surface directly affects the efficient application of water-based dust suppression materials in coal-related industrial production. In this paper, ultrapure water, Tween-80, and sodium carboxymethyl cellulose are taken as the research objects. Using high-speed photography technology, the spreading, oscillation process, and splash morphology of many kinds of droplets during impacting the coal surface are captured. The effects of viscosity, surface tension, and impact velocity on dynamic wetting characteristics were studied. The results show that with the decrease of surface tension, the retraction and oscillation of droplets are significantly reduced. For the same kind of droplets, the greater the impact velocity, the faster the droplet spread, and the dimensionless maximum spreading coefficient (β_max) and dimensionless steady-state spreading coefficient (β_e) of droplets are bigger. With the increase of velocity, the time for different kinds of droplets to reach the β_max increases. At the same impact velocity, β_max and β_e of droplets (0.2% Tween-80 + 0.1% sodium carboxymethyl cellulose) are the largest, indicating that adding a small amount of sodium carboxymethyl cellulose can promote droplet spreading. With the increase of sodium carboxymethyl cellulose content, β_max and β_e decreased gradually. The results have a great significance to the research, development, and scientific utilization of water-soluble polymer dust inhibitors.

A systematic review of the effectiveness of dust control measures adopted to reduce workplace exposure

The recent increase in silicosis cases in several countries casts doubt on dust control practices and their effectiveness in preventing respirable crystalline silica (RCS) exposure. Apart from silicosis, RCS may lead to other illnesses, health-related quality of life losses for workers and their families, and economic losses for companies. Thus, this systematic literature review examined the effectiveness of interventions employed to prevent exposure to RCS and increase the use of dust control measures. The review used keywords related to dust control interventions to search seven databases. Search results were screened and extracted for synthesis. The narrative synthesis showed the extent of research investment in China. In several designs and combinations, the interventions utilized water, surfactant, foam, and air currents to reduce dust exposure. These interventions offer varying degrees of dust control effectiveness against RCS and respirable dust. Although evidence indicates that interventions significantly decrease dust concentration levels, the control measures in place may not effectively prevent workplace overexposure to RCS. The review found that education and training interventions are employed to improve dust controls and respiratory protective equipment (RPE) use. Also, marketing strategies promote the use of RPE. These interventions can increase the frequency of use of RPE and the adoption of best practice dust control measures. Interventions increase knowledge, awareness, and attitudes about RPE usage and generate positive perceptions while reducing misconceptions. However, the benefits obtained from an intervention may diminish after its implementation, indicating that the interventions may not continually motivate workers to adopt control measures or use RPE.

Synthesis and performance determination of a glycosylated modified covalent polymer dust suppressant

Traditional polymer dust suppressants are limited due to environmental pollution, while polymer gels have attracted attention due to the advantages of environmental protection and good biocompatibility. The purpose of this research is to prepare a new type of dust suppressant with a gel network structure, which was synthesized from soybean protein isolate and glycosylated with xanthan gum. The experimental results showed that the product obtained by reacting 0.2 % xanthan gum and 0.1 % soybean protein isolate at 90 °C for 4 h has the best binding effect on coal dust, and the coal husk hardness can reach 83 HA. The microscopic reaction and structure of the product were analyzed by infrared spectroscopy, X-ray diffractometer, and scanning electron microscope, and the results revealed the structural change and specific reaction process of the product. In addition, through molecular dynamics simulation, the dust suppression effect was confirmed and the mechanism of action between dust suppressant and coal was revealed. The performance test of the dust suppressant showed that its viscosity is 23.4 mPa·s, the contact angle at 1 s is 10.01°, the PM10 dust suppression efficiency can reach 98.10 %, the water retention is 44.44 % higher than that of water, and thermal stability is improved.

Enhancement of the wettability of a coal seam during water injection: effect and mechanism of surfactant concentrations above the CMC

This paper determines the optimal surfactant concentration for enhancing coal's wettability and explores the wetting mechanism at surfactant concentrations above the critical micelle concentration (CMC) during coal seam water injection. In this study, laboratory experiments and field tests were used to investigate the influence of monomeric surfactants and compound surfactants at various concentrations on coal's wettability. The results showed that when the surfactant solution concentration was greater than the CMC, the coal's wettability was significantly enhanced as the surfactant concentration increased. However, the coal's wettability did not monotonically increase with the concentration, and the maximum value was reached in the range of 0.5-3 wt.%. Increasing the surfactant adsorption density and changing the adsorption state on the coal surface were the essential reasons surfactants continued improving the coal's wettability at concentrations above the CMC. The Marangoni flow effect and changes in the viscosity of the surfactant solution with concentration were also important factors that affected the coal's wettability.

Experimental study of wetting effect of surfactant based on dynamic wetting process and impedance response of coal

Surfactant can improve the wettability of water to coal, which is beneficial to reduce the production of coal dust in coal seam water injection. Through the measurement and calculation of contact angle and its decay rate, the wettability differences of SDS (C₁₂H₂₅OSO₃Na), AES (C₁₄H₂₉O₅NaS), OP-10 (C₁₈H₃₀O₁₀), and JFC (RO(CH₂CH₂O)_nH) to anthracite were compared. In addition, the wetting modification effect and infiltration rate of anthracite by water, AES, and OP-10 were studied by infrared spectroscopy and complex impedance monitoring of coal pillar immersion process. The results show that when the concentration of surfactant is 0.1%, the contact angle decay time of OP-10 is very short, and the contact angle decay rate is as high as 19°/s. The decay rate can more obviously reflect the wettability difference of surfactants. And the wetting modification effect of OP-10 on anthracite is stronger than that of AES, and the peaks of oxygen-containing functional groups such as carboxyl and hydroxyl groups are stronger. Furthermore, the capillary force between OP-10 and anthracite is much larger than that of water, which shows the characteristics of fast water absorption and wide distribution in the infiltration experiment of columnar coal. The results of complex impedance measurement indicate that the impedance decay rate of coal is well correlated with capillary rise factor F_C, contact angle decay rate, and contact angle. It is hoped that the research results can provide help for coal seam water injection and dust prevention.

Spreading Behavior and Wetting Characteristics of Anionic Surfactant Droplets Impacting Bituminous Coal

Spraying water-based materials on the coal surface is a common means of coal dust suppression. There are obvious dynamic wetting behaviors during droplets impacting coal. To explore the spreading behavior and wetting characteristics of anionic surfactant droplets on bituminous coal, three anionic surfactants, which are sodium dodecyl sulfate (SDS), sodium dodecyl sulfonate (SDDS), and sodium dodecyl benzene sulfonate (SDBS), were used for the droplet impact experiment and molecular dynamics (MD) simulation. The results show that the addition of anionic surfactants can promote the wetting behavior of the droplet, and the difference between the head group and the tail group of the surfactant molecules can affect the wettability of the droplet. The dimensionless spreading coefficient shows the rule of SDBS > SDS > SDDS. When the concentration does not reach critical micelle concentration (CMC), the surface tension decreases and the dimensionless spreading coefficient of droplets increases with the increase of concentration. When the droplet concentration reaches the CMC, surface tension is no longer an effective indicator to evaluate the wettability of droplets. The dimensionless spreading coefficient can effectively evaluate the macroscopic spreading wetting behavior of droplets, and it is better than the surface tension. MD simulation results show that the interaction between anionic surfactants and coal molecules can affect the adsorption behavior, and the interaction energy and adhesion work are shown as the rule of SDBS < SDS < SDDS. The results of MD simulation and the impact experiment show that the intermolecular adsorption behavior has a significant influence on the spreading process. The results of MD simulation further explain the results of the droplet impact experiment.

Research on the wetting mechanism of coal dust by different surfactants: combination of experimental characterization and molecular dynamics simulation

Surfactants can reduce the surface tension of water and improve the efficiency of spray dust reduction, but the synergistic mechanism of composite surfactant solutions wetting coal dust remains unclear. In this study, sodium dodecyl sulfonate (SDDS)/sodium dodecylbenzene sulfonate (SDBS) solution and SDDS/primary alcohol ethoxylate (AEO-9) solution were prepared to wet three types of coal with different deterioration degrees. The surface tension, contact angle, and functional group composition were measured. The results show that SDDS/AEO-9 solution had lower surface tension and critical micelle concentration than SDDS/SDBS solution at the same mixing ratio. When the ratio of SDDS: SDBS was 2:1, it had the best wetting effect on coal dust. It is found that for SDDS/SDBS solutions, aliphatic hydrocarbons and surface tension have a positive correlation with the contact angle, and hydroxyl groups have a negative correlation with the contact angle. For SDDS/AEO-9 solution, only the surface tension and contact angle show a significant linear relationship. The main factors that affect the wetting change with the combination of surfactants. AEO-9 has an electrostatic shielding effect on SDDS, while SDBS increases the electrostatic repulsion between SDDS solution and electronegative functional groups of coal. The synergism among these surfactants plays an important role in the process of wetting coal.

Changes of physical properties of coal dust with crush degrees and their effects on dust control ability of the surfactant solution spray

To know about the reasons leading to variations in dust control efficiency of the surfactant solution spray on coal dust (from the same coal source) with different diameters, the changes of coal dust surface features (specific surface area, pore volume, gas adsorption, and surface potential) with crush degrees and their effects on the wettability were investigated. The experimental results indicated that the surface characteristics of coal dust showed remarkably positive correlations with the crush degree. For example, dust size was reduced from 114.96 to 18.71 μm, the pore volume and gas adsorption of coal dust surface was enhanced by 75%, 104.5%, respectively. It made gas film around dust particles more easily been generated, hindering the contact between dust particles and droplets. The adsorption rate of the surfactant molecules on the coal dust surface was significantly reduced with the dust size decreased, increasing the difficulty of capturing coal dust by surfactant solution. Additionally, based on the linear fitting analysis between surface features and the dust control efficiency, it was indicated that the increased gas adsorption and pore structures on the dust surface was the key factors weakening the dust removal efficiency of the surfactant solution from the perspective of the physical features of coal dust. This study was conducive to optimizing the surfactant-aided dust control technology to better capture coal dust with small size.

Wetting Mechanism and Experimental Study of Synergistic Wetting of Bituminous Coal with SDS and APG1214

To solve the problem of poor dust wettability during coal mine dust treatment, sodium dodecyl sulfate (SDS) and alkyl glycoside (APG1214) were selected for compounding. An efficient, environmentally friendly, economical wetting agent was prepared. First, through molecular dynamics simulation studies, it was determined that the tail group C of SDS and APG1214 was adsorbed on the surface of bituminous coal, and the head groups S and O were adsorbed on the surface of water. The simulation result is found to be consistent with the surfactant solution dust removal theory, which proves the confidence of simulation. Then, by comparing the interaction of water-SDS and APG1214-bituminous coal and water-bituminous coal systems and the number of hydrogen bonds, the wetting mechanism of the SDS and APG1214 solution on bituminous coal was revealed. Finally, the surface tension, contact angle, and wetting time of different SDS and APG1214 solutions were determined by experiments and they decreased with decreasing mass fraction of SDS at the same concentration. The surface tension of the SDS and APG1214 solution and the number of micelles affected the wettability of bituminous coal. The optimal concentration of the SDS and APG1214 solution was 0.7%, and the optimal ratio was SDS/APG1214 = 1:3.

Experimental Investigation of the Basic Characteristics and Wettability of Oil Shale Dust

To investigate the influence of basic characteristics of oil shale dust on wet dust removal, oil shales (Longkou oil shales Y₁, Y₂S₂, and Y₂S₁ and Fushun oil shale) with different oil contents, brown coal (M₁), and bituminous coal (M) were selected from a typical mining area in China to test their physiochemical parameters. Their proximate component, chemical structures, surface morphology, and mineral contents were determined. The sedimentation experiments of oil shale dust and coal dust were implemented using three anionic surfactants (AOS, SDS, and SDBS) and a nonionic surfactant (AEO-9), and the wettability of oil shale dust was analyzed and compared with that of coal dust. The experimental results indicate that the moisture content, volatile content, fixed carbon content, and content of oxygen-containing functional groups of oil shale are higher than those of the coal sample; otherwise, contents of ash, SiO₂, aliphatic hydrocarbon, and aromatic hydrocarbon are lower. It can be found that oil shale has semiclosed pores, poor connectivity, a small pore size, a large specific surface area, and a rougher surface, which will lead to poorer wettability of oil shale. The wettability of oil shale can be improved by adding surfactants but is still weaker than that of the coal samples. Anionic surfactants are better than nonionic surfactants in improving the wetting performance. Among them, AOS shows strong wetting ability to oil shale dust. The research results of this paper have an important practical significance for analyzing the wettability of oil shale and controlling oil shale dust.

Effects of Surfactant Compounding on the Wettability Characteristics of Zhaozhuang Coal: Experiment and Molecular Simulation

It is important to study the mechanism of wettability of Zhaozhuang coal with surfactant compoundings in order to prevent dust disaster in the process of coal seam mining. By means of molecular simulation, the amounts of water absorbed by different systems, which are composed of monomer surfactant molecules and Zhaozhuang coal molecules or compounding surfactant molecules and Zhaozhuang coal molecules, were compared in this paper. The simulation results show that the system composed of 0.2% sodium dodecyl benzene sulfonate (SDBS) and 0.3% alcohol polyoxyethylene ether (AEO3) had the maximum water absorption amount of 479, which is significantly better than that of other compounding methods and of each monosurfactant system. Analysis results show that the interference of non-ionic surfactant can greatly reduce the electrostatic repulsion between ionic surfactants and make the adsorption sites on the Zhaozhuang coal molecule more compact. The experimental results show that the decreasing percentage of the contact angle of this type of compounding solution on Zhaozhuang coal was 83.74%, which is the best of the six compounding methods. It has a high degree of consistency with the simulation results, and the molecular simulation method applied in this paper shows that it is convenient and accurate. This research plays a guiding role in dustproof work in Zhaozhuang coal mining.

Wetting Process and Adsorption Mechanism of Surfactant Solutions on Coal Dust Surface

To determine the wetting process and wetting mechanism of different surfactant solutions on coal dust surface, four types of surfactants (anionic surfactant 1227, anionic surfactant AOS, amphoteric surfactant CAB-35, and nonionic surfactant CDEA) are selected to measure their surface tension and contact angle. Based on the data, the adhesion work, spreading coefficient, and immersion work of the surfactant solutions on a coal dust surface are calculated and their adsorption mechanism is discussed. The results show that the surface tension and contact angle of AOS and CDEA are lower and smaller, respectively, their calculated spreading coefficients are higher, and their adhesion work and immersion work are less than those of 1227 and CAB-35. This shows that the wettability of the AOS and CDEA solutions for a coal dust surface is more than that of 1227 and CAB-35, whereas their adhesion is lower than that of the latter. The spreading coefficient can be used as an index to determine the wettability. The wetting ability of the AOS and CDEA aqueous solutions for coal dust is stronger than that of 1227 and CAB-35 because of the different adsorption forms of the surfactant molecules on the surface of the coal dust. The tail hydrophobic group of the AOS and CDEA surfactant molecules orient to the surface of the coal dust, whereas the head hydrophilic group directs to the solution, being easier to wet. The results show that anionic and nonionic surfactant solutions can significantly improve the wettability of a coal dust surface, providing a theoretical basis for selecting suitable surfactants as water-spray additives to improve the dust suppression efficiency.