Nanobubble effects on hydrodynamic interactions between particles and bubbles

Recent Developments in Generation, Detection and Application of Nanobubbles in Flotation

This paper reviews recent developments in the fundamental understating of ultrafine (nano) bubbles (NBs) and presents technological advances and reagent types used for their generation in flotation. The generation of NBs using various approaches including ultrasonication, solvent exchange, temperature change, hydrodynamic cavitation, and electrolysis was assessed. Most importantly, restrictions and opportunities with respect to the detection of NBs were comprehensively reviewed, focusing on various characterization techniques such as the laser particle size analyzer (LPSA), nanoparticle tracking (NTA), dynamic light scattering (DLS), zeta-phase light scattering (ZPALS), and zeta sizer. As a key feature, types and possible mechanisms of surfactants applied to stabilize NBs were also explored. Furthermore, flotation-assisted nano-bubbles was reported as an efficient method for recovering minerals, with a special focus on flotation kinetics. It was found that most researchers reported the existence and formation of NBs by different techniques, but there is not enough information on an accurate measurement of their size distribution and their commonly used reagents. It was also recognized that a suitable method for generating NBs, at a high rate and with a low cost, remains a technical challenge in flotation. The application of hydrodynamic cavitation based on a venturi tube and using the LPSA and NTA in laboratory scales were identified as the most predominant approaches for the generation and detection of NBs, respectively. In this regard, neither pilot- nor industrial-scale case studies were found in the literature; they were only highlighted as future works. Although the NB-stabilizing effects of electrolytes have been well-explored, the mechanisms related to surfactants remain the issue of further investigation. The effectiveness of the NB-assisted flotation processes has been mostly addressed for single minerals, and only a few works have been reported for bulk materials. Finally, we believe that the current review paves the way for an appropriate selection of generating and detecting ultrafine bubbles and shines the light on a profound understanding of its effectiveness.

Effect of the ultrasonic standing wave frequency on the attractive mineralization for fine coal particle flotation

Froth flotation for mineral beneficiation is one of the most important separation techniques; however, it has several challenges for processing fine and ultrafine particles. Attractive mineralization between particles and bubbles by ultrasonic standing wave (USW) is a novel and high-efficiency method that could assist fine particle flotation. Frequency is an important ultrasound parameter, whose effectiveness mechanisms on the attractive mineralization did not compressively address. This study explored the effect of the USW field with various frequencies on the fine coal flotation for filling this gap. Herein, a high-speed camera and a focused beam reflectance measurement (FBRM) were used to analyze three sub-processes of the attractive mineralization, including the microbubbles' formation, the conventional flotation bubbles (CFBs)' dispersion, and the particles' movement. It was found that the maximum flotation metallurgical responses were obtained under the highest examined USW frequency (600 kHz). However, the flotation outcomes by a low USW frequency (50 kHz) were even lower than the conventional flotation tests. Observation and theoretical calculation results revealed these results were originated from the influence of frequency on the carrier bubbles' formation and the action of the secondary acoustic force during USW-assisted flotation. These outcomes demonstrated that frequency is a key factor determining the success of attractive mineralization for fine particles' flotation.

Role of bulk nanobubbles in removing organic pollutants in wastewater treatment

The occurrence of a variety of organic pollutants has complicated wastewater treatment; thus, the search for sustainable and effective treatment technology has drawn significant attention. In recent years, bulk nanobubbles, which have extraordinary properties differing from those of microbubbles, including high stability and long residence times in water, large specific surface areas, high gas transfer efficiency and interface potential, and the capability to generate free radicals, have shown attractive technological advantages and promising application prospects for wastewater treatment. In this review, the basic characteristics of bulk nanobubbles are summarized in detail, and recent findings related to their implementation pathways and mechanisms in organic wastewater treatment are systematically discussed, which includes improving the air flotation process, increasing water aeration to promote aerobic biological technologies including biological activated carbon, activated sludge, and membrane bioreactors, and generating active free radicals that oxidise organic compounds. Finally, the current technological difficulties of bulk nanobubbles are analysed, and future focus areas for research on bulk nanobubble technology are also proposed.

Effect of Nanobubbles on the Flotation Performance of Oxidized Coal

In this study, the effects of air bubbles and nanobubbles on flotation performance and kinetics of oxidized coal were investigated. The surface properties of the coal sample before and after oxidation were characterized by a scanning electron microscope (SEM) and X-ray photoelectron spectroscopy (XPS). The nanobubbles on highly oriented pyrolytic graphite (HOPG) were observed by an atomic force microscope (AFM). The interaction between coal and conventional bubbles in the absence and presence of nanobubbles was explained by induction time. Flotation results showed that oxidized coal flotation in the presence of nanobubbles resulted in 10% higher combustible matter recovery than conventional air bubble flotation. Moreover, it was found that the flotation of oxidized coal in the absence and presence of nanobubbles can be best described using the first-order model with the rectangular model. AFM images analysis showed that a large number of nanobubbles were produced and attached to the oxidized coal surface. The induction times of the oxidized coal in the absence and presence of nanobubbles were 1000 and 39 ms, respectively, indicating that the existence of nanobubbles effectively promotes the interaction between oxidized coal and macroair bubbles. In addition, the agglomeration between oxidized coal particles also occurred spontaneously in the presence of nanobubbles, which was helpful in improving the combustible matter recovery and flotation rate of oxidized coal.

New Insights into the Role of Surface Nanobubbles in Bubble-Particle Detachment

It is well recognized that an improved flotation recovery can be achieved by introducing nanobubbles to common flotation practice due to the increased capture efficiency between bubbles and particles. However, the specific role of nanobubbles in bubble-particle interactions (collision, attachment, and detachment) is not well understood. In the present study, we explore the role of surface nanobubbles in bubble-particle detachment. Surface nanobubbles were introduced via ethanol-water exchange and their presence was confirmed using laser scanning confocal microscopy (LSCM). The effect of surface nanobubbles on bubble-particle detachment behavior was then investigated using an oscillating bubble apparatus. Bubble-particle aggregate stability was evaluated using critical detachment amplitude. Further, bubble-particle detachment forces in the absence and presence of nanobubbles were measured directly using a micro-nano mechanical testing system. Using LSCM, numerous surface nanobubbles were observed on a glass surface after ethanol-water exchange, regardless of wettability. The number and lateral dimensions of generated nanobubbles on the hydrophilic surface were significantly smaller than that on the hydrophobic surface. Surface nanobubbles increased the stability of bubble-particle aggregates. Macroscopic air bubbles coalesce with the nanobubbles on the particle surface, increasing the pinning effect of the three-phase contact line and advancing contact angle. As a result, the capillary force between bubbles and particles increased in the presence of surface nanobubbles.

Bulk nanobubbles in the mineral and environmental areas: Updating research and applications

In the last decade, the research with bulk nanobubbles (ultrafine bubbles with a diameter <1 μm, according to ISO 20480-1:2017) has been rapidly increasing in the academic and industrial environments. Nowadays, there are many applications reported in the literature, with several patents, procedures, and techniques on nanobubbles generation and an evergrowing research and many applications. Yet, most of those publications reporting bulk nanobubbles generation devices, do not bring information on measurements of size distribution or bubbles concentration (if nanobubbles). Further, there is a problem of scale and many of these products are small bench discontinuous rigs difficult to scale up, which might serve small scale purposes, but are not able for treating high flow-rate wastewaters or minerals pulps at industrial scale. These nanometric bubbles present interesting and peculiar properties such as high surface area per volume unit, high stability and longevity, surface charge in water and the ability to aggregate hydrophobic particles. These findings demonstrate their high potential for applications in many technological areas, which occur not only as isolated bubbles but also jointly with micro (~ 1-100 μm diameter) and/or macrobubbles (~100 μm - 2 mm diameter). This paper reviews the evolution of basic research on nanobubbles, the challenges concerning generation and stability and their applications in the mineral (flotation) and environmental areas (treatment of water and wastewaters or remediation of contaminated environments). Herein, because the importance in engineering, as a whole, most of the studies are based on the nanobubbles generated by depressurisation/hydrodynamic cavitation of the air-saturated water in flow constrictors (venturi, needle valves). In the mineral area, they appear to be responsible for increasing the recovery and flotation kinetics of fine (<74 μm) and ultrafine (<13 μm) particles at lower frother and collector dosages. In the environmental area, nanobubbles have been reported to enhance the removal of a variety of pollutants (emulsified oil, colloidal solids, organic/inorganic precipitates, ions) by flotation associated with bigger bubbles. More, the application of isolated nanobubbles on the removal of residual pollutants, such as amine and oil (both as flocs) were reported. Also, the use of ozone and oxygen nanobubbles has been studied for the remediation/decontamination of soil and aquatic ecosystems and for the oxidation of emerging pollutants in water and wastewater treatment. The future of nanobubbles in flotation separation research is highly promising; operating costs of the different forms of nanobubbles generation and bench studies should be validated through pilot and real scale with the continuous injection of these bubbles.