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Zheng N, Tian C, Ren C, Omran M, Tang J, Zhang F, Chen G. Drying kinetics and energy efficiency of soot ash of smelting silicon manganese alloys under microwave heating. THE SCIENCE OF THE TOTAL ENVIRONMENT 2024; 946:174105. [PMID: 38908601 DOI: 10.1016/j.scitotenv.2024.174105] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 03/19/2024] [Revised: 06/14/2024] [Accepted: 06/16/2024] [Indexed: 06/24/2024]
Abstract
When smelting silicon manganese alloy in an industrial electric furnace, it will produce smoke and dust waste gas, which can be utilized again back to the furnace and improve the utilization rate of raw materials after a particular trapping device and collection treatment. However, at higher moisture levels, they are prone to explode. Effects of various initial masses, initial moisture contents, and microwave output powers on the soot ash of smelting silicon manganese alloy were studies. The findings indicate that the microwave drying rate increases with all three variables. The time for complete microwave drying is directly proportional to the sample's initial moisture content and the sample's initial mass, and the time for complete microwave drying is inversely proportional to the microwave output power. The results demonstrate that the Modified Page model can accurately describe the microwave drying process. The experimental data were fitted experimentally by drying kinetic models. Microscopic characterization of soot ash from refining silico‑manganese alloys before and after drying was carried out using FTIR and SEM. Through FTIR characterization, the peak value of the -OH absorption peak decreases upon drying, and SEM results in no agglomeration caused by microwave drying and better dispersion of the soot ash of the dried smelted silica‑manganese alloys, all of which proved that microwaves could effectively remove water. It was discovered that the diffusion coefficient increased gradually with increasing power when it was computed using Fick's second law. The diffusion coefficient increases and then decreases as the moisture content increases. The diffusion coefficient decreases as the initial mass increases. Activation energy of microwave drying of soot ash from the refining of silicomanganese alloys was calculated to be -1.4467 W/g. Its purpose is to offer a detailed guide for the industrial drying of soot ash from silicomanganese alloy refinement using microwave drying technology.
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Affiliation(s)
- Na Zheng
- Kunming Key Laboratory of Energy Materials Chemistry, Yunnan Minzu University, PR China
| | - Chunlan Tian
- Kunming Key Laboratory of Energy Materials Chemistry, Yunnan Minzu University, PR China
| | - Chunxiao Ren
- Kunming Key Laboratory of Energy Materials Chemistry, Yunnan Minzu University, PR China
| | - Mamdouh Omran
- Process Metallurgy Research Group, Faculty of Technology, University of Oulu, Finland
| | - Ju Tang
- Kunming Key Laboratory of Energy Materials Chemistry, Yunnan Minzu University, PR China.
| | - Fan Zhang
- Kunming Key Laboratory of Energy Materials Chemistry, Yunnan Minzu University, PR China.
| | - Guo Chen
- Kunming Key Laboratory of Energy Materials Chemistry, Yunnan Minzu University, PR China; Yunnan Mulong Manganese Industry Co., Ltd, Wenshan, PR China.
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Queiroz de Oliveira W, Angélica Neri Numa I, Alvim ID, Azeredo HMC, Santos LB, Borsoi FT, de Araújo FF, Sawaya ACHF, do Nascimento GC, Clerici MTPS, do Sacramento CK, Maria Pastore G. Multilayer microparticles for programmed sequential release of phenolic compounds from Eugenia stipitata: Stability and bioavailability. Food Chem 2024; 443:138579. [PMID: 38301560 DOI: 10.1016/j.foodchem.2024.138579] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/16/2023] [Revised: 01/07/2024] [Accepted: 01/23/2024] [Indexed: 02/03/2024]
Abstract
A co-delivery system based on multilayer microparticles was developed and characterized for the sequential release of phenolic compounds (PCs) using different encapsulation processes (spray drying: SD and drying-chilling spray: SDC) and wall materials to improve the stability and bioavailability of PCs. Samples were characterized in terms of process yield (PY%), phenolic retention efficiency (PRE%), chemical structure and crystallinity (NMR, FTIR, DXR), thermal stability (DSC and FT-IR), anti-radical capacity (ORAC and ABTS) and in vitro digestion. PRE% of samples by SD were higher (p < 0.05) than SDC due to the formation of PCs from CRF (cará-roxo flour). NMR, FTIR, DXR confirmed the presence of key components and interactions for the formation of the advanced co-delivery system. The SDC particles showed crystalline regions by XRD and were stable at ∼47 °C. All samples showed good release of PC in the intestinal phase, and antiradical capacity that reached 23.66 µmol TE g-1.
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Affiliation(s)
- Williara Queiroz de Oliveira
- Laboratory of Bioflavours and Bioactive Compounds, Department of Food Science, Faculty of Food Engineering, University of Campinas, 13083-862 Campinas, SP, Brazil.
| | - Iramaia Angélica Neri Numa
- Laboratory of Bioflavours and Bioactive Compounds, Department of Food Science, Faculty of Food Engineering, University of Campinas, 13083-862 Campinas, SP, Brazil
| | - Izabela D Alvim
- Technology Center of Cereal and Chocolate, Food Technology Institute (ITAL), 13070-178 Campinas, SP, Brazil
| | | | - Leticia B Santos
- Embrapa Instrumentation, R. 15 de Novembro, 1452, 13560-970 São Carlos, SP, Brazil; Graduate Program in Food, Nutrition and Food Engineering, UNESP - São Paulo State University, Rodovia Araraquara-Jaú, km 01, 14800-903 Araraquara, SP, Brazil
| | - Felipe T Borsoi
- Laboratory of Bioflavours and Bioactive Compounds, Department of Food Science, Faculty of Food Engineering, University of Campinas, 13083-862 Campinas, SP, Brazil
| | - Fábio F de Araújo
- Laboratory of Bioflavours and Bioactive Compounds, Department of Food Science, Faculty of Food Engineering, University of Campinas, 13083-862 Campinas, SP, Brazil; Faculty of Pharmaceutical Science, University of Campinas, 13083-871 Campinas, SP, Brazil
| | - Alexandra C H F Sawaya
- Faculty of Pharmaceutical Science, University of Campinas, 13083-871 Campinas, SP, Brazil
| | - Gustavo C do Nascimento
- Department of Food Science and Nutrition, School of Food Engineering, University of Campinas, 13083-862 Campinas, SP, Brazil
| | - Maria Teresa P S Clerici
- Department of Food Science and Nutrition, School of Food Engineering, University of Campinas, 13083-862 Campinas, SP, Brazil
| | - Célio K do Sacramento
- Department of Agricultural and Environmental Sciences, State University of Santa Cruz, 45662-900 BA, Brazil
| | - Glaucia Maria Pastore
- Laboratory of Bioflavours and Bioactive Compounds, Department of Food Science, Faculty of Food Engineering, University of Campinas, 13083-862 Campinas, SP, Brazil
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Baiocco D, Zhang Z, He Y, Zhang Z. Relationship between the Young's Moduli of Whole Microcapsules and Their Shell Material Established by Micromanipulation Measurements Based on Diametric Compression between Two Parallel Surfaces and Numerical Modelling. MICROMACHINES 2023; 14:123. [PMID: 36677184 PMCID: PMC9867421 DOI: 10.3390/mi14010123] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 11/29/2022] [Revised: 12/28/2022] [Accepted: 12/30/2022] [Indexed: 06/17/2023]
Abstract
Micromanipulation is a powerful technique to measure the mechanical properties of microparticles including microcapsules. For microparticles with a homogenous structure, their apparent Young's modulus can be determined from the force versus displacement data fitted by the classical Hertz model. Microcapsules can consist of a liquid core surrounded by a solid shell. Two Young's modulus values can be defined, i.e., the one is that determined using the Hertz model and another is the intrinsic Young's modulus of the shell material, which can be calculated from finite element analysis (FEA). In this study, the two Young's modulus values of microplastic-free plant-based microcapsules with a core of perfume oil (hexyl salicylate) were calculated using the aforementioned approaches. The apparent Young's modulus value of the whole microcapsules determined by the classical Hertz model was found to be EA = 0.095 ± 0.014 GPa by treating each individual microcapsule as a homogeneous solid spherical particle. The previously obtained simulation results from FEA were utilised to fit the micromanipulation data of individual core-shell microcapsules, enabling to determine their unique shell thickness to radius ratio (h/r)FEA = 0.132 ± 0.009 and the intrinsic Young's modulus of their shell (EFEA = 1.02 ± 0.13 GPa). Moreover, a novel theoretical relationship between the two Young's modulus values has been derived. It is found that the ratio of the two Young's module values (EA/EFEA) is only a function on the ratio of the shell thickness to radius (h/r) of the individual microcapsule, which can be fitted by a third-degree polynomial function of h/r. Such relationship has proven applicable to a broad spectrum of microcapsules (i.e., non-synthetic, synthetic, and double coated shells) regardless of their shell chemistry.
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Affiliation(s)
- Daniele Baiocco
- School of Chemical Engineering, University of Birmingham, Edgbaston, Birmingham B15 2TT, UK
| | - Zhihua Zhang
- School of Chemical Engineering, University of Birmingham, Edgbaston, Birmingham B15 2TT, UK
- Changzhou Institute of Advanced Manufacturing Technology, Changzhou 213164, China
| | - Yanping He
- School of Chemical Engineering, Kunming University of Science and Technology, Chenggong Campus, Kunming 650504, China
| | - Zhibing Zhang
- School of Chemical Engineering, University of Birmingham, Edgbaston, Birmingham B15 2TT, UK
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Farshchi A, Hassanpour A, Tantawy H, Bayly AE. Effect of matrix composition on the flowability of spray-dried detergent powders. ADV POWDER TECHNOL 2022. [DOI: 10.1016/j.apt.2022.103433] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/01/2022]
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Abdullahi H, Neoptolemou P, Burcham CL, Vetter T. Single droplets to particles - size, shape, shell thickness and porosity analyses using X-ray computed tomography. Chem Eng Sci 2021. [DOI: 10.1016/j.ces.2021.116879] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
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Hussain M, Nagaraj M, Cayre OJ, Robles ESJ, Tantawy H, Bayly AE. Aqueous Phase Behavior of a NaLAS-Polycarboxylate Polymer System. LANGMUIR : THE ACS JOURNAL OF SURFACES AND COLLOIDS 2021; 37:5099-5108. [PMID: 33877849 DOI: 10.1021/acs.langmuir.0c03280] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/12/2023]
Abstract
Linear alkylbenzene sulfonate (NaLAS) surfactant is often combined with polycarboxylate polymers in detergent formulations. However, the behavior of these aqueous surfactant-polymer systems in the absence of an added electrolyte is unreported. This work investigates the behavior of such systems using polarized light microscopy, small-angle X-ray scattering (SAXS), centrifugation, and 2H NMR techniques. A phase diagram at 50 °C is reported for 0-50 wt % NaLAS concentrations and 0-10 wt % polycarboxylate concentrations. The NaLAS-water system is micellar at concentrations <35 wt %, and a 2-phase micellar-lamellar system is seen at higher NaLAS levels, consistent with that reported by previous studies. As polymers are added at low surfactant concentrations (∼10 to 20 wt % NaLAS), a second optically isotropic phase is formed; this is thought to be a polymer-rich phase. Further addition of polycarboxylate leads to the formation of a lamellar phase. At high surfactant concentrations (>20 wt % NaLAS), the addition of a polymer induces a second lamellar phase. These observed behaviors are thought to arise as a result of depletion flocculation and salting-out effects. The observed lamellar phases adopt colloidal multilamellar vesicle (MLV) structures, and the average MLV radii were estimated using 2H NMR by probing the diffusion and anisotropy of D2O within the bilayers of the vesicles. The NMR results show that as the polymer concentration was increased from 0 to 10 wt %, an increase in the average multilamellar vesicle size from ∼200 to ∼500 nm was observed. This increase in the calculated average MLV radius likely results from depletion flocculation-induced MLV fusion.
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Affiliation(s)
- Mariam Hussain
- School of Chemical and Process Engineering, University of Leeds, Leeds LS2 9JT, United Kingdom
| | - Mamatha Nagaraj
- School of Physics and Astronomy, University of Leeds, Leeds LS2 9JT, United Kingdom
| | - Olivier J Cayre
- School of Chemical and Process Engineering, University of Leeds, Leeds LS2 9JT, United Kingdom
| | - Eric S J Robles
- The Procter and Gamble Company, Newcastle Innovation Centre, Newcastle-Upon-Tyne NE12 9TS, United Kingdom
| | - Hossam Tantawy
- The Procter and Gamble Company, Newcastle Innovation Centre, Newcastle-Upon-Tyne NE12 9TS, United Kingdom
| | - Andrew E Bayly
- School of Chemical and Process Engineering, University of Leeds, Leeds LS2 9JT, United Kingdom
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