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Calibration and Testing of Discrete Element Simulation Parameters for Urea Particles. Processes (Basel) 2022. [DOI: 10.3390/pr10030511] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 02/01/2023] Open
Abstract
The lack of accurate simulation model parameters in the optimization design process of variable fertilizer application devices has resulted in large errors between simulation and theoretical calculation results, which has restricted the development of variable fertilizer application devices to a certain extent. Additionally, there are few scholars studying urea granules, so many parameters of urea granular fertilizer cannot be directly obtained from the literature. The aim of this study is to calibrate a set of simulation parameters by combining physical and simulation tests. In this study, intrinsic parameters were systematically determined, including the particle size, particle density, elastic modulus, Poisson’s ratio and their static friction coefficients, rolling friction coefficients and restitution coefficients of urea particles. By performing the urea particle stacking test, the static friction coefficient between urea particles was calibrated to 0.27, and the rolling friction coefficient between particles was 0.11. To check the reliability of the calibration parameters, the simulation and physical tests of the repose angle and bulk density of urea particles were compared, and the results show that the relative error of repose angles and bulk density of urea particles was 0.78% and 1.19%, respectively. Through the simulation of the mechanical variable fertilizer discharger and the comparison test of the benchtop fertilizer discharging performance, the maximum relative error between the simulation and physical test fertilizer discharge is 3.69% when the working length of the outer sheave is 25 mm; the maximum relative error between the simulation and physical test fertilizer discharge is 3.39% when the working length is 35 mm; the maximum relative error between the simulation and physical test fertilizer discharge is 6.86% when the working length is 45 mm; the maximum relative error between the simulation and physical test fertilizer discharge is 4.95% when the working length is 55 mm. The maximum relative error between the simulated and physical test fertilizer discharge was 6.86% at 45 mm opening and 4.95% at 55 mm opening, and the results show that the urea particle calibration parameters are reliable. The results of this study can provide a theoretical reference for the optimization design and simulation study of variable fertilizer application devices.
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Fang M, Yu Z, Zhang W, Cao J, Liu W. Friction coefficient calibration of corn stalk particle mixtures using Plackett-Burman design and response surface methodology. POWDER TECHNOL 2022. [DOI: 10.1016/j.powtec.2021.10.040] [Citation(s) in RCA: 4] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/16/2022]
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Hernandez B, Francia V, Crosby M, Ahmadian H, Gupta P, Martin de Juan L, Martin M. The Use of Optimized Restitution Coefficients to Improve Residence Time Prediction in Computational Fluid Dynamics-Discrete Parcel Method Models for Counter-Current Spray Dryers. Ind Eng Chem Res 2021. [DOI: 10.1021/acs.iecr.1c02415] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Borja Hernandez
- Procter & Gamble R&D, Newcastle Innovation Centre, Newcastle upon Tyne NE12 9TS, U.K
- Departamento de Ingeniería Química y Textil, Universidad de Salamanca, Salamanca 37008, Spain
| | - Victor Francia
- Procter & Gamble R&D, Newcastle Innovation Centre, Newcastle upon Tyne NE12 9TS, U.K
| | - Mark Crosby
- Procter & Gamble R&D, Newcastle Innovation Centre, Newcastle upon Tyne NE12 9TS, U.K
| | - Hossein Ahmadian
- Procter & Gamble R&D, Newcastle Innovation Centre, Newcastle upon Tyne NE12 9TS, U.K
| | - Prashant Gupta
- Procter & Gamble R&D, Newcastle Innovation Centre, Newcastle upon Tyne NE12 9TS, U.K
| | - Luis Martin de Juan
- Procter & Gamble R&D, Newcastle Innovation Centre, Newcastle upon Tyne NE12 9TS, U.K
| | - Mariano Martin
- Departamento de Ingeniería Química y Textil, Universidad de Salamanca, Salamanca 37008, Spain
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A Note on the Influence of Smectite Coating on the Coefficient of Restitution of Natural Sand Particles Impacting Granitic Blocks. COATINGS 2021. [DOI: 10.3390/coatings11080996] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/16/2022]
Abstract
The study of the collision behavior of solid objects has received a significant amount of research in various fields such as industrial applications of powders and grains, impacts of proppants and between proppant and rocks during hydraulic fracturing, and the study of debris flows and avalanches and the interactions of landslide materials with protective barriers. This problem has predominantly been studied through the coefficient of restitution (COR), which is computed from the dropping and rebound paths of particles; its value corresponds to 1 for perfectly elastic impacts and 0 for perfectly plastic impacts (i.e., at the collision there is no rebound of the particle). Often, the colliding particles (or particle–block systems) are not perfectly clean, and there is debris (or dust) on their surfaces, forming a coating, which is a highly possible scenario in the debris flows of natural particles and fragments; however, the topic of the influence of natural coatings on the surfaces of particles on the collision behavior of particle–block systems has been largely overlooked. Thus, the present study attempts to provide preliminary results with respect to the influence of natural coating on the surfaces of sand grains in the COR values of grain–block systems using a stiff granitic block as an analogue wall. Montmorillonite powder, which belongs to the smectite clay group, was used and a sample preparation method was standardized to provide a specific amount of clay coating on the surfaces of the sand grains. The results from the study showed a significant influence of the smectite coating in the COR values of the grain–block systems, which was predominantly attributed to the dissipation of energy at the collision moment because of the compression of the soft coating of microparticles. Additionally, the method of analysis for calculating the COR values based on one and two high-speed cameras was explored, as the impacts of natural grains involve deviations from the vertical, which influences the rebound paths. Thus, a sensitivity analysis was performed investigating the differences in the COR values in two-dimensional and three-dimensional analysis of the impact tests.
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Cai L, Wang S, Li Y, Mao J, Li F, Liu Z, Gao J. Experimental and numerical studies on rebound characteristics of non-spherical particles impacting on stainless-steel at high temperature. POWDER TECHNOL 2021. [DOI: 10.1016/j.powtec.2020.12.004] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/22/2022]
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A fluid dynamic study of the active phase behavior in a rotary drum with flights of two and three segments. POWDER TECHNOL 2020. [DOI: 10.1016/j.powtec.2020.04.051] [Citation(s) in RCA: 7] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/19/2022]
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Brandao RJ, Lima RM, Santos RL, Duarte CR, Barrozo MA. Experimental study and DEM analysis of granular segregation in a rotating drum. POWDER TECHNOL 2020. [DOI: 10.1016/j.powtec.2020.01.036] [Citation(s) in RCA: 24] [Impact Index Per Article: 6.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/26/2022]
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