Measured damage resistance of corn and wheat kernels to compression, friction, and repeated impacts

Effect of Triticale Grain in Diets on Performance, Development of Gastrointestinal Tract and Microflora in Crop and Ileum of Broiler Chickens

The purpose of the research was to determine the effect of the use of a diet containing 30% triticale grain. In an experiment lasting 28 days, 180 one-day Ross-308 chickens (sex ratio 1:1) with an average initial body weight in treatment of 44.6 g were randomly assigned to 30 metabolic cages/replications, 6 birds in each. To compare the results between treatments, a one-way ANOVA was used with uneven replication numbers. The control group (I) received a standard diet containing maize and soybean meal. In the other treatments, 30% of different cereals were used: II-wheat, III-barley, and IV-triticale. Significant differences in body weight (BW) and feed conversion ratio (FCR) were observed on the 4th day of the life of broiler chickens (p < 0.05). Differences were determined between the control group (90.7 g BW and 1.32 kg of feed/kg BWG in the case of FCR) and birds receiving barley (93.0 g BW and 1.29 kg of feed/kg BWG in the case of FCR), compared to chickens fed diets with a 30% share of wheat grain (86.2 g BW and 1.53 kg feed/kg BWG in the case of FCR) and triticale (86.6 g BW and 1.53 kg feed/kg BWG in the case of FCR). Later, the differences in performance of birds between treatments did not occur (p > 0.05). In the nutrition of broiler chickens, control or 30% of the triticale diet caused a significant reduction (p < 0.01) of the number of Escherichia coli (E. coli) in the crop of broiler chickens (0 log cfu/g), compared to birds obtaining feed with 30% of wheat (1.78 log cfu/g). The diet containing triticale also reduced the number of E. coli (p < 0.05) within the ileum (0.78 log cfu/g) compared to chickens obtaining barley grain in the diet (2.12 log cfu/g). As a result of the use of triticale grain (p < 0.05), the total length of the bird intestines (199.64 cm) was compared to 30% of barley grain (209.76 cm). The increase in the length of the large intestine of broiler chickens in treatments was positively correlated (r = 0.613, p < 0.05) with the number of Lactobacillus sp. in the ileum. Triticale increased the pH in the crop of broilers chickens. The research results indicate that triticale, after longer storage, can be used in amounts of 30% of the diet without significant effect on the performance of broiler chickens, with a reduction in E. coli in crop in comparison with wheat and in ileum with barley.

Characteristics of Damage to Brown Rice Kernels under Single and Continuous Mechanical Compression Conditions

During the rice milling process, single and continuous compression occurs between brown rice and the processing parts. When the external load exceeds the yield limit of brown rice, brown rice kernels are damaged; with an increase in compression deformation or the extent of compression, the amount of damage to the kernels expands and accumulates, ultimately leading to the fracture and breakage of kernels. In order to investigate the mechanical compression damage characteristics of brown rice kernels under real-world working conditions, this study constructs an elastic-plastic compression model and a continuous damage model of brown rice kernels based on Hertz theory and continuous damage theory; the accuracy of this model is verified through experiments, and the relevant processing critical parameters are calculated. In this study, three varieties of brown rice kernels are taken as the research object, and mechanical compression tests are carried out using a texture apparatus; finally, the test data are analysed and calculated by combining them with the theoretical model to obtain the relevant critical parameters of damage. The results of the single compression crushing test of brown rice kernels showed that the maximum destructive forces Fc in the single compression of Hunan Early indica 45, Hunan Glutinous 28, and Southern Japonica 518 kernels were 134.77 ± 11.20 N, 115.64 ± 4.35 N, and 115.84 ± 5.89 N, respectively; the maximum crushing deformations αc in the single compression crushing test were 0.51 ± 0.04 mm, 0.43 ± 0.01 mm, and 0.48 ± 0.17 mm, respectively; and the critical average deformations αs of elasticity-plasticity deformation were 0.224 mm, 0.267 mm, and 0.280 mm, respectively. The results of the continuous compression crushing test of brown rice kernels showed that the critical deformations αd of successive compression damage formation were 0.224 mm, 0.267 mm, and 0.280 mm, and the deformation ratios δ of compression damage were 12.24%, 14.35%, and 12.84%. From the test results, it can be seen that the continuous application of compression load does not result in the crushing of kernels if the compression deformation is less than αd during mechanical compression. The continuous application of compressive loads can lead to fragmentation of the kernels if the compressive deformation exceeds αd; the larger the compression variant, the less compression is required for crushing. If the compression deformation exceeds αc, then a single compressive load can directly fragment the kernels. Therefore, the load employed during rice milling should be based on the variety of brown rice used in order to prevent brown rice deformation, which should be less than αd, and the maximum load should not exceed Fc. The results of this study provide a theoretical reference for the structure and parameter optimisation of a rice milling machine.

Effects of cushion box and closed let-down ladder usage on damage to corn during handling: physiological deterioration

BACKGROUND

Corn seeds have a high susceptibility to mechanical damage due to their large size and mass. The main purpose of this study was to evaluate the effects of the cushion box and closed let-down ladder usage in minimizing the negative influence of the free fall on the storage potential of corn seeds. Corn seeds were evaluated for the extent of physiological damage by measuring the seed deterioration by the accelerated aging test (percentage loss in germination in the accelerated aging test), using three drop methods (free fall, with cushion box, and with closed let-down ladder) at three drop heights (5, 10, and 15 m) and five different moisture contents (10, 15, 20 and 25%).

RESULTS

The drop methods had a significant effect on the storage potential of corn seeds. Sample seeds dropped without a ladder (free fall) had a significantly higher average physiological quality loss of 13.87% (loss in accelerated aging germination). In the use of the cushion box, the average percentage loss in germination was calculated to be 11.38%, which was decreased by about 18% more than the free fall. Sample seeds dropped with the closed let-down ladder had a lower average percentage loss in the germination of 8.78%, which showed that the closed let-down ladder significantly helped to reduce mechanical damage to corn seeds by about 37% comparing free fall and by about 23% to the use of the cushion box. The amounts of loss in physiological quality of corn seeds increased significantly with increasing drop height and moisture content, but the use of the cushion box and closed let-down ladder systems somewhat reduced the adverse effect of the above factors. Empirical models were developed for the dependency of physiological damage to corn seeds due to the impact caused by free fall, on the drop height and moisture content at different drop methods.

CONCLUSIONS

To minimize mechanical damage to seeds as they fall into the bin, a let-down ladder should be installed in the bin so that it can receive seeds from the filling spout with minimum damage.

Moisture-Dependent Physical-Mechanical Properties of Maize, Rice, and Soybeans as Related to Handling and Processing

Knowledge of physical and mechanical properties of cereal grains is important for designing handling and processing equipment. However, there is still a lack of knowledge on the influence of moisture content on the physical-mechanical properties as related to machine design. The aim of this study was to investigate and describe the changes in select physical-mechanical properties of maize, rice, and soybeans at various moisture content (10%, 14%, 18%, 22%, 26%; wet basis) and their compression behavior at two loading rates of 1.25 mm/min and 125 mm/min. The measured physical and mechanical properties include size, shape, and breakage force of single kernels. It was found that an increase in moisture content increased the kernel size, altered the kernel shape, and decreased the bulk density. The effects of moisture content and loading rate on breakage force, stress, and energy varied depending on the grain type. Our results indicated that an increase in moisture content changed the mechanical behavior of grain kernels from brittle to viscoelastic. To prevent kernel damage during processing and handling, the measured force and stress during compression can be used as the limit value for designing equipment.

Effects of cushion box and closed let‐down ladder usage on impact damage to corn kernel during handling

The main purpose of this study was to evaluate the effects of the cushion box and closed let-down ladder usage in minimizing mechanical damage to corn kernels during free fall. Kernels from a single lot of cultivar KSC 705 were evaluated for percentage of breakage using three drop methods (free fall, with cushion box, and with closed let-down ladder) at five different moisture contents (10%, 15%, 20%, 25%, and 30%), and three drop heights (5, 10, and 15 m). The results showed that the drop methods had a significant effect on the breakage sensibility of kernels. Sample kernels dropped without a ladder (free fall) had a significantly higher average percentage breakage of 13.80%. In the use of the cushion box, the average kernel breakage was calculated to be 11.41%, which was decreased by about 17% more than the free fall. Sample kernels dropped with the closed let-down ladder had a lower average breakage of 7.26%, which showed that the closed let-down ladder significantly helped to reduce mechanical damage to corn kernels by about 47% comparing free fall and by about 37% than the use of the cushion box. The amounts of kernel damage increased significantly with increasing drop height and decreasing moisture content, but the use of the cushion box and closed let-down ladder systems somewhat reduced the adverse effect of the above factors. To minimize mechanical damage to kernels as they fall into the bin, a grain let-down ladder should be installed in the bin so that it can receive kernels from the filling spout with minimum damage. Empirical models were developed for the dependency of damage to corn kernels due to the impact caused by free fall on the drop height and moisture content at different drop methods.

Mechanical response of packings of nonspherical particles: A case study of two-dimensional packings of circulo-lines

We investigate the mechanical response of jammed packings of circulo-lines in two spatial dimensions, interacting via purely repulsive, linear spring forces, as a function of pressure P during athermal, quasistatic isotropic compression. The surface of a circulo-line is defined as the collection of points that is equidistant to a line; circulo-lines are composed of a rectangular central shaft with two semicircular end caps. Prior work has shown that the ensemble-averaged shear modulus for jammed disk packings scales as a power law, 〈G(P)〉∼P^{β}, with β∼0.5, over a wide range of pressure. For packings of circulo-lines, we also find robust power-law scaling of 〈G(P)〉 over the same range of pressure for aspect ratios R≳1.2. However, the power-law scaling exponent β∼0.8-0.9 is much larger than that for jammed disk packings. To understand the origin of this behavior, we decompose 〈G〉 into separate contributions from geometrical families, G_{f}, and from changes in the interparticle contact network, G_{r}, such that 〈G〉=〈G_{f}〉+〈G_{r}〉. We show that the shear modulus for low-pressure geometrical families for jammed packings of circulo-lines can both increase and decrease with pressure, whereas the shear modulus for low-pressure geometrical families for jammed disk packings only decreases with pressure. For this reason, the geometrical family contribution 〈G_{f}〉 is much larger for jammed packings of circulo-lines than for jammed disk packings at finite pressure, causing the increase in the power-law scaling exponent for 〈G(P)〉.