A potential ceramic ball grinding medium for optimizing flotation separation of chalcopyrite and pyrite

Influence of Galvanic Interaction between the Iron Grinding Medium and Chalcopyrite on Collectorless Flotation Behavior of Chalcopyrite: Experimental and Density Functional Theory Study

The eco-friendly flotation process for chalcopyrite is economically significant and promotes sustainable development in mining. Collectorless flotation is a green and clean method for chalcopyrite utilization, but galvanic interactions during the grinding process can affect the surface structure, chemical composition, and electrochemical properties, impacting collectorless flotation recovery. This article uses a self-made device and flotation experiments to study galvanic interactions and their effects on surface oxidation and collectorless flotation behavior under different grinding conditions (including mineral particle size, slurry water content, pressure, and galvanic interaction time). The impact of galvanic interaction on the surface chemical composition and electrochemical properties of chalcopyrite is studied using high-performance liquid chromatography (HPLC), X-ray photoelectron spectroscopy (XPS), and electrochemical tests. Additionally, the effect of the galvanic interaction on the surface structure is analyzed with density functional theory. XPS and HPLC results show that iron grinding media contact with chalcopyrite, reducing elemental sulfur content of the chalcopyrite surface, improving hydrophilicity, and decreasing chalcopyrite collectorless flotation recovery. Grinding conditions, such as mineral particle size, slurry water content, and galvanic interaction time, significantly impact collectorless flotation and can be regulated to optimize results.

Selective Separation of Chalcopyrite from Pyrite Using Sodium Humate: Flotation Behavior and Adsorption Mechanism

Flotation separation of chalcopyrite from pyrite using lime or cyanides as depressants results in serious problems, such as the blockage of pipelines and environmental pollution. Eco-friendly organics are a future trend for beneficiation plants. In this research, the eco-friendly organic depressant sodium humate (SH) was chosen as a depressant to separate chalcopyrite from pyrite by flotation. The results indicated that SH could selectively depress pyrite owing to the oxidation species (FeOOH, Fe2(SO4)3) on its surface. The oxidation species were the adsorption sites for the COO- in the SH structure and impeded the subsequent collector potassium ethyl xanthate (KEX) adsorption. However, chalcopyrite was slightly oxidized with fewer oxidation species for SH adsorption, and KEX could be adsorbed and functioned effectively. This research suggested that SH could be an effective and eco-friendly depressant in chalcopyrite-pyrite flotation separation, which had potential use in the industry.

A Comprehensive Recovery Process for Selective Separation and Enrichment of Copper, Zinc and Iron Minerals from a Polymetallic Ore and the Adsorption Mechanism of Collector Z-200

A comprehensive recovery process for the selective separation and enrichment of copper, zinc and iron minerals from a polymetallic ore was developed, which consisted of copper flotation, zinc flotation, and iron magnetic separation, and the adsorption mechanism of the copper collector Z-200 (O-isopropyl-N-ethyl thionocarbamate) was also studied in this work. The contents of the main valuable metallic elements of Cu, Zn and Fe in the ore were respectively 0.61%, 1.68% and 14.17%, and they mainly existed as chalcopyrite, sphalerite and magnetite, whose dissemination relationship was complex. Under the optimal conditions of this process, the recoveries of Cu, Zn and Fe in their respective concentrates reached 86.1%, 87.6% and 77.8%, and their grades were separately 20.31%, 45.97% and 63.39%. This process realized the selective separation and beneficiation of copper, zinc, and iron minerals from the ore, and had promising industrial application prospects. The adsorption configuration analysis demonstrated that the steadiest adsorption configurations of Z-200 on the surfaces of chalcopyrite, sphalerite and magnetite were the simultaneous adsorption of carbonyl S together with the O atom. Compared with sphalerite and magnetite, Z-200 was more prone to adsorb on the chalcopyrite surface. The Mulliken charge population and bond length analyses manifested that Z-200 chemically adsorbed on the chalcopyrite surface by forming a normal covalent bond and a back donation covalent bond, and the normal covalent bond played a leading role. The chemisorption of Z-00 was supported by the FTIR spectrum analysis result.