Metarhizium anisopliae conidia production in packed-bed bioreactor using rice as substrate in successive cultivations

The Design of a Process for Adsorbing and Eluting Chromium (VI) Using Fixed-Bed Columns of E. crassipes with Sodium Tripolyphosphate (TPP)

Proper water resource management is a critical global objective, both privately and in business, due to the continuous deterioration of this valuable resource. Scientific research in environmental sciences has made significant progress in the development and achievements of treatment. The use of transformed E. crassipes biomass with sodium tripolyphosphate (TPP) can help to achieve this important goal. The objective of this study was to develop an experimental process for the continuous adsorption and elution of chromium (VI) using fixed-bed columns of E. crassipes biomass modified with sodium tripolyphosphate (TPP). Additionally, design tools were created, and economic viability was assessed by analyzing adsorption capacity indicators and unit production costs of different biomasses. Treatment systems were designed and constructed to remove chromium from tannery wastewater, ensuring that the levels were below the current environmental regulations of 0.05 mg/L Cr(VI). The biomass had an adsorption capacity of 98 mg/g and was produced at a low cost of 8.5 dollars. This resulted in an indicator of 11.5 g Cr(VI)/(USD) when combined with the elution processes. The proposed strategy, which utilizes entirely green technologies, enables the recovery and valorization of water resources. This makes it an effective tool for the circular economy.

Improvement of the production and quality of Cordyceps javanica conidia for the control of Diaphorina citri adults

This study aimed to evaluate the use of palm kernel meal (PKM) in the traditional solid-state fermentation system to improve the production and quality of Cordyceps javanica conidia. The impact of PKM was determined by measuring conidia yield, viability, hydrophobicity, shelf life, and conidia pathogenicity against Diaphorina citri adults. By supplementing rice grains with 5% palm kernel meal increased the conidial yield by up to 40%, without compromising conidia viability and hydrophobicity. In addition, conidia caused higher levels of mortality by mycosis against D. citri adults (90%), relative to conidia harvested from rice (52%). The conidia recovered from rice/palm kernel meal mixtures also retained viability greater than 90% after storage for 10 months at 4 °C, while the conidia produced on rice reached 80%. Thus, conidia produced in the presence of palm kernel meal can be consumed immediately or in the medium term. Some process advantages of the palm kernel meal as co-substrate in the traditional production system of C. javanica are also mentioned. These results are attractive for improving the mycoinsecticide production process, with excellent cost-benefit and minimal changes in infrastructure and process.

A Critical Evaluation of Recent Studies on Packed-Bed Bioreactors for Solid-State Fermentation

Packed-bed bioreactors are often used for aerobic solid-state fermentation, since the forced aeration supplies O2 and removes metabolic heat from the bed. Motivated by the potential for applications in biorefineries, we review studies conducted on packed-bed bioreactors over the last decade, evaluating the insights these studies provide into how large-scale packed beds should be designed and operated. Many studies have used low superficial air velocities and suffer from preferential airflow, such that parts of the bed are not properly aerated. Moreover, some studies have proposed ineffective strategies, such as reversing the direction of the airflow or introducing air through perforated pipes within the bed. Additionally, many studies have used narrow water-jacketed packed-bed bioreactors, but these bioreactors do not reflect heat removal in wide large-scale packed beds, in which heat removal through the side walls makes a minor contribution. Finally, we conclude that, although some attention has been given to characterizing the porosities, water sorption isotherms and volumetric heat and mass transfer coefficients of substrate beds, this work needs to be extended to cover a wider range of solid substrates, and work needs to be done to characterize how these bed properties change due to microbial growth.

Current developments in the resistance, quality, and production of entomopathogenic fungi

There is a worldwide concern to achieve food security with a sustainable approach, including the generation and implementation of techniques for the production of high-quality chemical-free crops. This food revolution has promoted the development and consolidation of programmes for integrated pest management. Some of those programmes include the use of diverse organisms (biological control agents) to suppress populations of pests potentially harmful to the crops. Among these biological control agents are entomopathogenic fungi that are highly effective in suppressing a diversity of insects and have, therefore, been produced and marketed throughout the world. However, the bottleneck for applying entomopathogenic fungi is the production of propagules (blastospores and conidia) with resistance to environment conditions and abiotic factors, maintaining high quality in terms of virulence. Therefore, this manuscript presents recent studies related to increasing resistance and quality using different bioreactors to produce conidia. The above presents a global panorama related to current developments that contribute to improving the resistance, quality, and production of entomopathogenic fungal propagules.

Rice recycling: a simple strategy to improve conidia production in solid-state cultures

Here we studied at a laboratory scale a potential strategy to revalorize the residual rice remaining at the end of a conventional conidia production process in solid-state culture. The conidia production of Trichoderma asperellum Th-T4 (3) and Metarhizium robertsii Xoch-8.1 started with the use of fresh rice (unrecycled rice) as the substrate (cycle one), and continued with the use of recycled rice in successive cycles of conidia production. The rice remaining at the end of the first cycle was reused without any further sterilization or reinoculation. As a result, it was observed that the conidia production and productivity significantly increased in both fungi. Conidia production in T. asperellum Th-T4 (3) increased from 1 × 10⁹ (first cycle) to 2·9 × 10⁹ conidia per gram of initial dry substrate (con⋅gds^-1 ) (second cycle using recycled rice), while in M. robertsii Xoch-8.1, this parameter increased form 5·7 × 10⁸ to 1·4 × 10⁹ con⋅gds^-1 . Both fungi grew faster and conidiated earlier when recycled rice was used as the substrate, therefore, conidia productivity was also significantly improved. Furthermore, the use of recycled rice did not affect conidia viability. This is the first report about a recycling methodology completely free of extra-processing steps, and useful to increase conidia production and productivity.

Characterization of a Biofilm Bioreactor Designed for the Single-Step Production of Aerial Conidia and Oosporein by Beauveria bassiana PQ2

Beauveria bassiana is an entomopathogenic fungus that is used for the biological control of different agricultural pest insects. B. bassiana is traditionally cultivated in submerged fermentation and solid-state fermentation systems to obtain secondary metabolites with antifungal activity and infective spores. This work presents the design and characterization of a new laboratory-scale biofilm bioreactor for the simultaneous production of oosporein and aerial conidia by B. bassiana PQ2. The reactor was built with materials available in a conventional laboratory. K_La was determined at different air flows (1.5–2.5 L/min) by two different methods in the liquid phase and in the exhaust gases. The obtained values showed that an air flow of 2.5 L/min is sufficient to ensure adequate aeration to produce aerial conidia and secondary metabolites by B. bassiana. Under the conditions studied, a concentration of 183 mg oosporein per liter and 1.24 × 10⁹ spores per gram of support was obtained at 168 h of culture. These results indicate that the biofilm bioreactor represents a viable alternative for the production of products for biological control from B. bassiana.

Sophorolipids Production from Oil Cake by Solid-State Fermentation. Inventory for Economic and Environmental Assessment

Biosurfactants are being proposed as a substitute for surfactants in the framework of a circular economy strategy. Sophorolipids (SL) are a type of biosurfactant produced by yeast that can be produced through submerged or solid-state fermentation (SSF) processes. Even though sophorolipids are being produced at full scale, through submerged fermentations, environmental and technoeconomic information regarding its production through SSF is unavailable. An inventory of data necessary to perform preliminary economic and environmental assessments is presented in this study. Data was obtained from three SSF processes at 22-L reactor volume and from two SSF processes at 100-L reactor volume, using winterization oil cake and molasses as substrates, wheat straw as support material, and Starmerella bombicola as SL producing yeast. The effect of increasing the operation scale was assessed. Besides presenting parameters such as inoculum production, initial mass of substrates, and airflow requirements; process emissions (NH3, Volatile Organic Compounds, N2O, SH2 and CH4) and the biogas potential of the spent fermentation solids were also presented.

Improving enzyme production by solid-state cultivation in packed-bed bioreactors by changing bed porosity and airflow distribution

Enzymes production by solid-state cultivation in packed-bed bioreactor needs to be improved by mathematical modeling and also by experimentation. In this work, a mixture of sugarcane bagasse and wheat bran was used for the growth of the fungus Myceliophthora thermophila I-1D3b, able to secrete endoglucanase and xylanase, enzymes of interest in the second-generation ethanol production. Bench and pilot-scale bioreactors were used for the experiments, while critical parameters as bed porosity and airflow distribution were evaluated. Results showed enzymes with higher activities for the most porous medium, even though the less substrate amount to be cultivated. For the pilot-scale bioreactor, only the most porous medium was evaluated using different airflow distribution techniques. Using an inner tube for air supply resulted in more homogeneous enzyme production, with higher activities. The results here presented will be helpful for the scale-up of this class of bioreactor into industrial apparatuses.