Evaluation of Different Sludges from WWTP as a Potential Source for Biodiesel Production

Multifaceted Impact of Lipid Extraction on the Characteristics of Polymer-Based Sewage Sludge towards Sustainable Sludge Management

Dewatered sludge (DS) is a sewage sludge with a unique property due to extracellular polymeric substances (EPSs) and polymer flocculants. These components form a stable 3D polymer network to increase dewatering efficiency, leaving behind valuable materials such as lipids. This article explored the influences of DS particle size on lipid yield and the effects of extraction on the chemical, morphological, and thermal properties of the residual dewatered sludge (RDS). Lipid yields with unimodal distribution were observed across the particle size ranges (<0.5, 0.5-1.0, 1.0-2.0, 2.0-4.0, and 4.0 mm). The highest lipid yield of 1.95% was extracted from 1.0-2.0 mm after 4 h at 70 °C and 0.1 g/mL sludge-to-solvent ratio. Efficiency was influenced by the DS's morphology, facilitating solvent infiltration and pore diffusion. The extraction process reduced water and organic fractions, resulting in higher thermal stability. Bibliometric analysis of "extraction*" and "sewage sludge" shows increasing research interest from 1973 to 2024. Five research clusters were observed: heavy metal speciation and stabilization, sludge and its bioavailability, extraction techniques and resource recovery, contaminants remediation, as well as phosphorus recovery and agricultural applications. These clusters highlight the diverse approaches to researching DS and RDS while promoting sustainable waste management.

Biodiesel production from sewage sludge using supported heteropolyacid as heterogeneous acid catalyst

Phosphotungstic acid (HPW) and silicotungstic acid (HSiW) were tested as homogeneous and as heterogeneous catalysts (after immobilized on different supports as high surface area graphite -HSAG500-, montmorillonite -MMT- and alumina -Al2O3-) for the in situ transesterification of sewage sludge lipids. Both catalysts exhibited similar performance in homogeneous phase, with slightly higher biodiesel yield for HPW. When the different supports were tested with HPW, the maximum yield obtained follow the trend: MMT > HSAG500 > Al2O3, but a greater leaching of the heteropolyacid (HPA) was observed with MMT. Therefore, HSAG500 showed the best results with a good FAMEs profile. The percentage of active phase was optimized from 1 to 40%, reaching the optimum at 10%. A more heterogeneous surface is obtained with larger quantities, also favouring the HPA leaching. The reaction temperature and the use of sonication as pre-treatment were also optimized. The best results were obtained after sonication with HPW-HSAG500 (10%) as catalyst, catalyst/sludge ratio 1:2, MeOH/sludge ratio 33:1, 120 °C and 21 h of reaction time with a maximum biodiesel yield of 31.1 % (FAMEs/lipids). In view of the results obtained HPW supports on HSAG500 offers a novel alternative as heterogeneous acid catalyst for in situ transesterification using sewage sludge as raw material.

Lipid extraction in the primary sludge generated from urban wastewater treatment: characteristics and seasonal composition analysis

A seasonal study of the lipid composition of a primary sludge (dry and dewatered base) obtained from an urban wastewater treatment plant located in Aguascalientes (Mexico) is reported. This study assessed the variability in sludge composition to establish its potential as a raw material for biodiesel production. Lipid recovery was achieved by extraction using two solvents. Hexane was employed for lipid extraction from dry sludge, whereas hexane and ethyl butyrate were used for comparison with dewatered sludge. The formation (%) of fatty acid methyl esters (biodiesel) was determined using extracted lipids. The extraction results from the dry sludge showed 14 and 6% of recovered lipids and their conversion to biodiesel, respectively. For the dewatered sludge, the lipid recovery and biodiesel formation were 17.4 and 60% using hexane, and 23 and 77% for ethyl butyrate, respectively, on a dry basis. Statistical data indicated that lipid recovery depended on the physicochemical characteristics of sewage sludge, which were related to seasonal changes, population activities, and changes in plant configuration, among other factors. These variables must be considered in the design of large-scale extraction equipment for the application and commercial exploitation of biomass waste in biofuel production.

Evaluation of a sludge-treatment process comprising lipid extraction and drying using liquefied dimethyl ether

Liquefied dimethyl ether (DME) was used to extract lipids from sewage sludge. Factorial experimental analyses were used to evaluate the influence of different variables on raw lipid extraction and sludge drying. The DME method was compared with the Bligh and Dyer (B&D) method for three undigested and two anaerobically digested dewatered sludges. The results indicate that although the raw lipid yield of the B&D method was 5% higher than that of the DME method, the proportion of fatty acid methyl esters (FAMEs) in raw lipids extracted by the DME method was 14.1-33.4%, almost twice that of the B&D method. The FAME composition varied according to sludge type, and the dewatered undigested sludges contained more unsaturated fatty acids (e.g. C18:1, C18:2). The lower heating value (LHV) of product by the DME method ranged from 3.74 to 5.70 MJ/kg compared with 1.21-0.39 MJ/kg for the B&D method. Also, DME could be reused at least five times without significantly reducing the lipid yield and drying efficiency. Finally, an economic analysis of the DME, the conventional solvent extraction, and the heat-drying methods was conducted.

Characterization and reutilization potential of lipids in sludges from wastewater treatment processes

Lipids in sewage sludge are considered to be high-class raw materials for biodiesel or other valuable products. We profiled the characteristics and assessed the reutilization potential of lipids from different sludge sources, including sludge from the primary sedimentation tank (PST sludge) and sludge from the secondary sedimentation tank in a conventional activated sludge system (CAS sludge), as well as sludge from ultrashort-sludge retention time (SRT) activated sludge systems with different SRTs (USAS sludge, with SRTs of 0.5, 1.0, 2.0, 3.0 and 4.0 d). The results showed that the lipids in the sludges were mainly composed of cellular lipids, free fatty acids (FFAs), wax and gum. The highest lipid content was found in the PST sludge (156.8 ± 11.9 mg/g, dry basis), followed by the USAS sludges (67.9 ± 11.0-132.2 ± 11.8 mg/g) and the CAS sludge (46.0 ± 16.5 mg/g). Lipid species such as Cer, So, PE, PC, and TG were abundant, comprising over 80% of the cellular lipids in the sludges. With higher lipid contents, the PST sludge and USAS sludge (0.5 d SRT) were suggested to have a higher reutilization potential for use in producing biodiesel. In addition, the CAS sludge was promising for resource reutilization and energy recovery due to the large amount of excess sludge.

Biodiesel Production by Acid Methanolysis of Slaughterhouse Sludge Cake

Simple Summary

Excessive sludge in the wastewater treatment basins has to be removed periodically to ensure good water quality of the effluent. This study aims to evaluate the feasibility of biodiesel production by acid methanolysis of slaughterhouse sludge cake. Experimental and analytical results showed that acid methanolysis of sludge cake was one of the feasible and practical options to recycle sludge waste and produce renewable energy.

Abstract

Biosludge is a normal form of accumulating microbial populations inside the sewage or wastewater treatment facilities. Excessive sludge in the wastewater treatment basins has to be removed periodically to ensure good water quality of the effluent. This study aims to evaluate the feasibility of biodiesel production by transesterification of slaughterhouse sludge cake. The sludge cake was collected from a selected commercial slaughterhouse and transesterified with methanol, n-hexane, and acids (e.g., sulfuric acid or hydrochloric acid) at 55 °C. Three acid concentrations (2%, 4%, and 8%, v/v) in methanol under four reaction time periods (4, 8, 16, and 24 h) were applied. Results showed that the highest accumulated fatty acid methyl ester (FAME) yields of 2.51 ± 0.08% and 2.27 ± 0.09% were achieved when 8% (v/v) of H₂SO₄ or HCl were added in a 4 h reaction time, respectively. Methyl esters of palmitic acid (C16:0), palmitoleic acid (C16:1), stearic acid (C18:0), and oleic acid (C18:1n9c) were the major components of biodiesel from acid methanolysis of slaughterhouse sludge cake. Experimental and analytical results of acid methanolysis of slaughterhouse sludge cake showed that acid methanolysis of sludge cake was one of the feasible and practical options to recycle sludge waste and produce renewable energy.

A Sugarcane-Bagasse-Based Adsorbent Employed for Mitigating Eutrophication Threats and Producing Biodiesel Simultaneously

Eutrophication is an inevitable phenomenon, and it has recently become an unabated threat. As a positive, the thriving microalgal biomass in eutrophic water is conventionally perceived to be loaded with myriad valuable biochemical compounds. Therefore, a sugarcane-bagasse-based adsorbent was proposed in this study to harvest the microalgal biomass for producing biodiesel. By activating the sugarcane-bagasse-based adsorbent with 1.5 M of H2SO4, a highest adsorption capacity of 108.9 ± 0.3 mg/g was attained. This was fundamentally due to the surface potential of the 1.5 M H2SO4 acid-modified sugarcane-bagasse-based adsorbent possessing the lowest surface positivity value as calculated from its point of zero charge. The adsorption capacity was then improved to 192.9 ± 0.1 mg/g by stepwise optimizing the adsorbent size to 6.7–8.0 mm, adsorption medium pH to 2–4, and adsorbent dosage to 0.4 g per 100 mL of adsorption medium. This resulted in 91.5% microalgae removal efficiency. Excellent-quality biodiesel was also obtained as reflected by the fatty acid methyl ester (FAME) profile, showing the dominant species of C16–C18 encompassing 71% of the overall FAMEs. The sustainability of harvesting microalgal biomass via an adsorption-enhanced flocculation processes was also evidenced by the potentiality to reuse the spent acid-modified adsorbent.

Biodiesel and Crude Glycerol from Waste Frying Oil: Production, Characterization and Evaluation of Biodiesel Oxidative Stability with Diesel Blends

Waste oils are becoming increasingly more important as feedstock for the production of fuels and glycerol as byproduc. Optimization of homogeneous transesterification of waste frying oil (WFO) to biodiesel over hydroxide potassium (KOH) catalyst have been investigated. In this respect, response surface methodology (RSM) was applied to determine the relationships between methanol and WFO molar ratio (3:1–12:1), KOH concentration (0.5%–2%) and temperature (25–65 °C) on the conversion yield. Transesterification of WFO produced 96.33% maximum methyl ester yield at the optimum methanol/WFO molar ratio 7.3:1, KOH loading 0.5 wt. % and the reaction temperature was 58.30 °C. The physicochemical properties of optimized biodiesel met the requirements of the European Norm 14214, such as kinematic viscosity at 40 °C 4.57 mm/s2, the sulfur content 0.005 wt. %, and the density at 15 °C 889.3 kg/m3. This study also examined the accelerated oxidation of biodiesel and biodiesel/diesel blends under combined temperature and air effect at different periods of time while measuring their acidity. Results have shown that total acid number increased proportionally to the biodiesel content of the biodiesel/diesel blends from 0.5 mgKOH/g for B7 (7% (v/v) biodiesel and 93% (v/v) diesel) up to 2.8 mg KOH/g for B100 (100% biodiesel). The synthesized trans-esterified oil can be a potential alternative to petrodiesel, hence its application at an industrial scale. This work also reports some properties of crude glycerol (CG) derived from biodiesel from WFO. The glycerol yield (%), pH, water content (wt. %), density at 15 °C (g/cm3), and kinematic viscosity at 40 °C (mm2/s) was analyzed according to standard test methods.

Acute exposure to diesel and sewage biodiesel exhaust causes pulmonary and systemic inflammation in mice

Biodiesel is a renewable energy source that reduces particle emission, but few studies have assessed its effects. To assess the effects of acute inhalation of two doses (600 and 1200 μg/m³) of diesel (DE) and biodiesel (BD) fuels on the inflammatory pulmonary and systemic profile of mice. Animals were exposed for 2 h in an inhalation chamber inside the Container Laboratory for Fuels. Heart rate, heart rate variability (HRV) and blood pressure were determined 30 min after exposure. After 24 h, we analyzed the lung inflammation using bronchoalveolar lavage fluid (BALF); neutrophil and macrophage quantification in the lung parenchyma was performed, and blood and bone marrow biomarkers as well as receptor of endothelin-A (ET-Ar), receptor of endothelin-B (ET-Br), vascular cell adhesion molecule 1 (VCAM-1), inducible nitric oxide synthase (iNOs) and isoprostane (ISO) levels in the pulmonary vessels and bronchial epithelium were evaluated. HRV increased for BD600, D600 and D1200 compared to filtered air (FA). Both fuels (DE and BD) produced alterations in red blood cells independent of the dose. BALF from the BD600 and BD1200 groups showed an increase in neutrophils compared to those of the FA group. Numeric density of the polymorphonuclear and mononuclear cells was elevated with BD600 compared to FA. In the peribronchiolar vessels, there was an increase in ET-Ar and ET-Br expression following BD600 compared to FA; and there was a reduction in the iNOs expression for BD1200 and the VCAM-1 for D1200 compared to FA. In the bronchial epithelium, there was an increase in ETAr at BD600, ET-Br at two doses (600 and 1200 μg/m³) of DE and BD, iNOs at D600 and VCAM-1 at BD1200 and D600; all groups were compared to the FA group. Acute exposure to DE and BD derived from sewage methyl esters triggered pulmonary and cardiovascular inflammatory alterations in mice.

Feedstock and process influence on biodiesel produced from waste sewage sludge

Disposal of sewage sludge is one of the most important issues in wastewater treatment throughout Europe, as EU sludge production, estimated at 9.5 million tons dry weight in 2005, is expected to approach 13 million tons in 2020. While sludge disposal costs may constitute 30-50% of the total operation costs of wastewater treatment processes, waste sewage sludge still contains resources that may be put to use, like nutrients and energy, that can be recovered through a variety of approaches. Research has shown that waste sewage sludge can be a valuable and very productive feedstock for biodiesel generation, containing lipids (the fats from which biofuels are extracted) in amounts that would require large areas cultivated with typical biodiesel feedstock, to produce, and at a much lower final cost. Several methods have been tested for the production of biodiesel from sewage sludge. To date, among the most efficient such process is pyrolysis, and in particular Microwave-Assisted Pyrolysis (MAP), under which process conditions are more favorable in energetic and economic terms. Sludge characteristics are very variable, depending on the characteristics of the wastewater-generating service area and on the wastewater treatment process itself. Each sludge can be considered a unique case, and as such experimental determination of the optimal biodiesel yields must be conducted on a case-by-case basis. In addition to biodiesel, other pyrolysis products can add to the energetic yield of the process (and not only). This paper discusses how feedstock properties and process characteristics may influence biodiesel (and other products) yield from pyrolytic (and in particular, MAP) processes, and discusses future possible technological developments.

Recent development on sustainable biodiesel production using sewage sludge

Biodiesel as a renewable energy is an important alternative to biofuels in current scenario to explore green energy sources. It is well known that the major cost involved in biodiesel production technology is dependent upon the used feedstock. This review presents an overview of biodiesel production using municipal sewage sludge as a cost-effective substrate. Municipal sewage sludge which possesses high lipid content with zero cost availability can meet the characteristics of a potential feedstock to produce biodiesel. Different types of substrates based processes to produce biodiesel have been also explored in brief. In addition, limitations of the existing process technology for biodiesel production with sustainable solutions have been also discussed.

Effect of sludge features and extraction-esterification technology on the synthesis of biodiesel from secondary wastewater treatment sludges

Secondary sludge from municipal wastewater treatment plant is proposed as a promising alternative lipid feedstock for biodiesel production. A deep study combining different type of raw materials (sludge coming from the oxic, anoxic and anaerobic steps of the biological treatment) with different technologies (liquid-liquid and solid-liquid extractions followed by acid catalysed transesterification and in situ extraction-transesterification procedure) allows a complete comparison of available technologies. Different parameters - contact time, catalyst concentration, pretreatments - were considered, obtaining more than 17% FAMEs yield after 50min of sonication with the in situ procedure and 5% of H₂SO₄. This result corresponds to an increment of more than 65% respect to the best results reported at typical conditions. Experimental data were used to propose a mathematical model for this process, demonstrating that the mass transfer of lipids from the sludge to the liquid is the limiting step.

Biodiesel production from municipal secondary sludge

In the present study, feasibility of biodiesel production from freeze dried sewage sludge was studied and its yield was enhanced by optimization of the in situ transesterification conditions (temperature, catalyst and concentration of sludge solids). Optimized conditions (45°C, 5% catalyst and 0.16g/mL sludge solids) resulted in a 20.76±0.04% biodiesel yield. The purity of biodiesel was ascertained by GC-MS, FT-IR and NMR ((1)H and (13)C) spectroscopy. The biodiesel profile obtained revealed the predominance of methyl esters of fatty acids such as oleic, palmitic, myristic, stearic, lauric, palmitoleic and linoleic acids indicating potential use of sludge as a biodiesel feedstock.

Scale-up and economic analysis of biodiesel production from municipal primary sewage sludge

Municipal wastewater sludge is a promising lipid feedstock for biodiesel production, but the need to eliminate the high water content before lipid extraction is the main limitation for scaling up. This study evaluates the economic feasibility of biodiesel production directly from liquid primary sludge based on experimental data at laboratory scale. Computational tools were used for the modelling of the process scale-up and the different configurations of lipid extraction to optimise this step, as it is the most expensive. The operational variables with a major influence in the cost were the extraction time and the amount of solvent. The optimised extraction process had a break-even price of biodiesel of 1232 $/t, being economically competitive with the current cost of fossil diesel. The proposed biodiesel production process from waste sludge eliminates the expensive step of sludge drying, lowering the biodiesel price.

Comparison of biodiesel production from sewage sludge obtained from the A²/O and MBR processes by in situ transesterification

The potential of two types of sludge obtained from the anaerobic-anoxic-oxic (A(2)/O) and membrane bioreactor (MBR) processes as lipid feedstock for biodiesel production via in situ transesterification was investigated. Experiments were conducted to determine the optimum conditions for biodiesel yield using three-factor and four-level orthogonal and single-factor tests. Several factors, namely, methanol-to-sludge mass ratio, acid concentration, and temperature, were examined. The optimum yield of biodiesel (16.6% with a fatty acid methyl ester purity of 96.7%) from A(2)/O sludge was obtained at a methanol-to-sludge mass ratio of 10:1, a temperature of 60°C, and a H2SO4 concentration of 5% (v/v). Meanwhile, the optimum yield of biodiesel (4.2% with a fatty acid methyl ester purity of 92.7%) from MBR sludge was obtained at a methanol-to-sludge mass ratio of 8:1, a temperature of 50°C, and a H2SO4 concentration of 5% (v/v). In this research, A(2)/O technology with a primary sedimentation tank is more favorable for obtaining energy from wastewater than MBR technology.

Two step esterification-transesterification process of wet greasy sewage sludge for biodiesel production

Sewage sludge generated in municipal wastewater treatment plants was used as a feedstock for biodiesel production via esterification/transesterification in a two-step process. In the first esterification step, greasy and secondary sludge were tested using acid and enzymatic catalysts. The results indicate that both catalysts performed the esterification of free fatty acids (FFA) simultaneously with the transesterification of triacylglycerols (TAG). Acid catalyst demonstrated better performance in FFA esterification compared to TAG transesterification, while enzymatic catalyst showed the ability to first hydrolyze TAG in FFA, which were esterified to methyl esters. In addition, FAME concentration using greasy sludge were higher (63.9% and 58.7%), compared with those of secondary sludge (11% and 16%), using acid and enzymatic catalysts, respectively. Therefore, only greasy sludge was used in the second step of alkaline transesterification. The alkaline transesterification of the previously esterified greasy sludge reached a maximum FAME concentration of 65.4% when using acid catalyst.

New biofuel alternatives: integrating waste management and single cell oil production

Concerns about greenhouse gas emissions have increased research efforts into alternatives in bio-based processes. With regard to transport fuel, bioethanol and biodiesel are still the main biofuels used. It is expected that future production of these biofuels will be based on processes using either non-food competing biomasses, or characterised by low CO₂ emissions. Many microorganisms, such as microalgae, yeast, bacteria and fungi, have the ability to accumulate oils under special culture conditions. Microbial oils might become one of the potential feed-stocks for biodiesel production in the near future. The use of these oils is currently under extensive research in order to reduce production costs associated with the fermentation process, which is a crucial factor to increase economic feasibility. An important way to reduce processing costs is the use of wastes as carbon sources. The aim of the present review is to describe the main aspects related to the use of different oleaginous microorganisms for lipid production and their performance when using bio-wastes. The possibilities for combining hydrogen (H₂) and lipid production are also explored in an attempt for improving the economic feasibility of the process.

In situ biodiesel production from greasy sewage sludge using acid and enzymatic catalysts

This study proposes to select the most appropriate sewage sludge (greasy, primary and secondary) for in situ transesterification and to compare the technical, economic and energetic performance of an enzymatic catalyst (Novozym®435) with sulfuric acid. Greasy sludge was selected as feedstock for biodiesel production due to its high lipid content (44.4%) and low unsaponifiable matter. Maximum methyl esters yield (61%) was reached when processing the wet sludge using sulfuric acid as catalyst and n-hexane, followed by dried-greasy sludge catalyzed by Novozym®435 (57% methyl esters). Considering the economic point of view, the process using acid catalyst was more favorable compared to Novozym®435 catalyst due to the high cost of lipase. In general, greasy sludge (wet or dried) showed high potential to produce biodiesel. However, further technical adjustments are needed to make biodiesel production by in situ transesterification using acid and enzymatic catalyst feasible.