Energy Recovery from Biomass by Fast Pyrolysis

Microwave-assisted pyrolysis of pine sawdust: Process modelling, performance optimization and economic evaluation for bioenergy recovery

This study aims at optimizing the process conditions to extract maximum yields of bio-oil from pine sawdust using microwave-assisted pyrolysis (MAP). Aspen Plus® V11 was used to model the thermochemical conversion of pine sawdust to pyrolysis products, and response surface methodology (RSM) based on a central composite design (CCD) was employed in the optimization of the process parameters. The mutual effects of pyrolysis temperature and reactor pressure on the product distribution were investigated. The findings have shown that the optimal operating conditions for producing the highest amount of bio-oil (65.8 wt%) were achieved at 550 °C and 1 atm. The product distribution of the simulated model was more significantly influenced by linear and quadratic terms of the reaction temperature. In addition, a high determination coefficient (R² = 0.9883) was obtained for the developed quadratic model. A set of three published experimental results acquired under circumstances comparable to the simulations' operating limitations were used to further validate the simulation results. The process’s economic viability was assessed in order to establish the bio-oil minimum selling price (MSP). A MSP of $1.14/L of liquid bio-oil was evaluated. An economic sensitivity analysis has shown that the annual fuel yield, required rate of return, annual income tax, annual operating costs and initial capital investment have a substantial impact on the MSP of bio-oil. It was inferred that using the optimized process parameters may improve the process' competitiveness on an industrial scale due to its better product yields and improved sustainability in biorefineries, as well as assure waste reduction.

Fabrication of biochar derived from different types of feedstocks as an efficient adsorbent for soil heavy metal removal

For effective soil remediation, it is vital to apply environmentally friendly and cost-effective technologies following the notion of green sustainable development. In the context of recycling waste and preserving nutrients in the soil, biochar production and utilization have become widespread. There is an urgent need to develop high-efficiency biochar-based sorbents for pollution removal from soil. This research examined the efficacy of soil remediation using biochar made from three distinct sources: wood, and agricultural residues (sunflower and rice husks). The generated biochars were characterized by SEM/SCEM, XRF, XRD, FTIR, BET Specific Surface Area, and elemental compositions. The presence of hydroxyl and phenolic functional groups and esters in wood, sunflower and rice husk biochar were noted. The total volume of pores was in the following descending order: rice husk > wood > sunflower husk. However, wood biochar had more thermally stable, heterogeneous, irregular-shaped pores than other samples. Adsorption of soil-heavy metals into biochars differed depending on the type of adsorbent, according to data derived from distribution coefficients, sorption degree, Freundlich, and Langmuir adsorption models. The input of biochars to Calcaric Fluvic Arenosol increased its adsorption ability under contamination by Cu(II), Zn(II), and Pb(II) in the following order: wood > rice husk > sunflower husk. The addition of sunflower husk, wood, and rice husk biochar to the soil led to an increase in the removal efficiency of metals in all cases (more than 77%). The increase in the percentage adsorption of Cu and Pb was 9-19%, of Zn was 11-21%. The present results indicated that all biochars functioned well as an absorbent for removing heavy metals from soils. The tailor-made surface chemistry properties and the high sorption efficiency of the biochar from sunflower and rice husks could potentially be used for soil remediation.

Environmental impact comparison of wheat straw fast pyrolysis systems with different hydrogen production processes based on life cycle assessment

This study aimed to evaluate the environmental impact of 1000 kg h^-1 wheat straw to produce biofuel via fast pyrolysis with three different hydrogen production processes by the life cycle assessment (LCA) based on Chinese Life Cycle Database (CLCD). The primary energy depletion (PED), global warming potential (GWP), abiotic depletion potential (ADP) and respiratory inorganics (RI) impact categories of 1 MJ biofuel produced were employed for comparison. In case 1, the hydrogen was derived from natural gas steam reforming, and all the bio-oil was hydrotreated to produce the biofuel. In case 2, a part of the aqueous phase was reformed to produce hydrogen, whereas the remaining bio-oil was hydrotreated to produce biofuel. In case 3, all the aqueous phase of bio-oil was reformed to produce hydrogen, a part of hydrogen generated by reforming was used to oil phase hydrotreated and the excess hydrogen was considered as a co-product. Our results show that the PED, GWP, ADP and RI of case 3 are 0.1355 MJ, -17.96 g CO_2eq., 0.0338 g antimony_eq and 0.0461 g PM2.5_eq.. Compared with conventional diesel, the PED, GWP, ADP and RI of case 3 were reduced by 89.81, 117.44, 1.74 and 85.03%, respectively. The results of sub-process contribution analysis and sensitivity analysis suggested that the electricity consumption for the bio-oil production has the maximal effect on the total PED, GWP and RI of case 3, whereas the amount of fertilizers in the biomass production sub-process has the maximal effect on the total ADP.

Development and Comparison of Thermodynamic Equilibrium and Kinetic Approaches for Biomass Pyrolysis Modeling

Biomass pyrolysis is considered as a thermochemical conversion system that is performed under oxygen-depleted conditions. A large body of literature exists in which thermodynamic equilibrium (TE) and kinetic approaches have been applied to predict pyrolysis products. However, the reliability, accuracy and predictive power of both modeling approaches is an area of concern. To address these concerns, in this paper, two new simulation models based on the TE and kinetic approaches are developed using Aspen Plus, to analyze the performance of each approach. Subsequently, the results of two models are compared with modeling and experimental results available in the literature. The comparison shows that, on the one hand, the performance of the TE approach is not satisfactory and cannot be used as an effective way for pyrolysis modeling. On the other hand, the results generated by the new model based on the kinetic approach suggests that this approach is suitable for modeling biomass pyrolysis processes. Calculation of the root mean square error (RMS), to quantify the deviation of the model results from the experiment results, confirms that this kinetic model presents superior agreement with experimental data in comparison with other kinetic models in the literature. The acquired RMS for the developed kinetic method in this paper varies within the span of 1.2 to 3.2 depending on temperature (400–600 °C) and various feedstocks (pine spruce sawdust, bagasse, wood bark, beech wood and paddy straw).

Use of glycerol waste in lactic acid bacteria metabolism for the production of lactic acid: State of the art in Poland

Lactic acid is a naturally existing organic acid, which may be used in many different branches of industrial application. It can be made in the sugar fermentation process from renewable raw lactic acid, which is an indispensable raw material, including in the agricultural, food, and pharmaceutical industries. It is an ecological product that has enjoyed great popularity in recent years. In 2010, the US Department of Energy published a report about lactic acid to be a potential building element for future technology, whose demand grows year by year. The lactic acid molecule naturally exists in plants, microorganisms, and animals and can also be produced by carbohydrate fermentation or chemical synthesis from coal, petroleum products, and natural gas. In industry, lactic acid can be produced by chemical synthesis or fermentation. Although racemic lactic acid is always produced chemically from petrochemical sources, the optically pure L(+) – or D(−) – lactic acid forms can be obtained by microbial fermentation of renewable resources when an appropriate microorganism is selected. Depending on the application, one form of optically pure LA is preferred over the other. Additionally, microbial fermentation offers benefits including cheap renewable substrates, low production temperatures, and low energy consumption. Due to these advantages, the most commonly used biotechnological production process with the use of biocatalysts, i.e., lactic acid bacteria. The cost of raw materials is one of the major factors in the economic production of lactic acid. As substrate costs cannot be reduced by scaling up the process, extensive research is currently underway to find new substrates for the production of LA. These searches include starch raw materials, lignocellulosic biomass, as well as waste from the food and refining industries. Here, the greatest attention is still drawn to molasses and whey as the largest sources of lactose, vitamins, and carbohydrates, as well as glycerol – a by-product of the biodiesel component production process. Focusing on the importance of lactic acid and its subsequent use as a product, but also a valuable raw material for polymerization (exactly to PLA), this review summarizes information about the properties and applications of lactic acid, as well as about its production and purification processes. An industrial installation for the production of lactic acid is only planned to be launched in Poland. As of today, there is no commercial-scale production of this bio-raw material. Thus, there is great potential for the application of the lactic acid production technology and research should be carried out on its development.

Bioh2, Heat and Power from Palm Empty Fruit Bunch via Pyrolysis-Autothermal Reforming: Plant Simulation, Experiments, and CO2 Mitigation

Empty fruit bunch, a significant by-product of the palm oil industry, represents a tremendous and hitherto neglected renewable energy resource for many countries in South East Asia and Sub-Saharan Africa. The design and simulation of a plant producing pure hydrogen through autothermal reforming (ATR) of palm empty fruit bunch (PEFB) was carried out based on successful laboratory experiments of the core process. The bio-oil feed to the ATR stage was represented in the experiments and in the simulation by a surrogate bio-oil mixture of 11 organic compounds shown to be main constituents of PEFB oil from previous work, and whose combined elemental composition and volatility was determined to be as close as possible to that of the real PEFB bio-oil. The experiments confirmed that H2 yields close to equilibrium predictions were achievable using an in-house synthetised Rh-Al2O3 catalyst in a packed bed reactor. Initial sensitivity analysis on the plant revealed that feed molar steam to carbon ratio should not exceed 3 for the optimal design of the ATR hydrogen production plant. An overall plant efficiency of 39.4% was obtained for the initial design, this value was improved to 67.5% by applying pinch analysis to enhance the integration of heat in the design. The proposed design renders CO2 savings of about 0.56 kg per kg of raw PEFB processed. The proposed design and accompanying experimental studies together make a strong case on the possibility of polygeneration of H2, heat, and power from an otherwise discarded agricultural waste.

A Review on the Thermochemical Recycling of Waste Tyres to Oil for Automobile Engine Application

Utilising pyrolysis as a waste tyre processing technology has various economic and social advantages, along with the fact that it is an effective conversion method. Despite extensive research and a notable likelihood of success, this technology has not yet seen implementation in industrial and commercial settings. In this review, over 100 recent publications are reviewed and summarised to give attention to the current state of global tyre waste management, pyrolysis technology, and plastic waste conversion into liquid fuel. The study also investigated the suitability of pyrolysis oil for use in diesel engines and provided the results on diesel engine performance and emission characteristics. Most studies show that discarded tyres can yield 40–60% liquid oil with a calorific value of more than 40 MJ/kg, indicating that they are appropriate for direct use as boiler and furnace fuel. It has a low cetane index, as well as high viscosity, density, and aromatic content. According to diesel engine performance and emission studies, the power output and combustion efficiency of tyre pyrolysis oil are equivalent to diesel fuel, but engine emissions (NOX, CO, CO, SOX, and HC) are significantly greater in most circumstances. These findings indicate that tyre pyrolysis oil is not suitable for direct use in commercial automobile engines, but it can be utilised as a fuel additive or combined with other fuels.

Pyrolysis Study of Different Fruit Wastes Using an Aspen Plus Model

Large quantities of fruit wastes are generated during the consumption and processing of fruits. The disposal of fruit wastes in an environmentally benign way is a challenging task. The biochar production from fruit wastes by pyrolysis is receiving huge attention because it can alleviate pollution of fruit wastes and provide a supply of biochar sustainably. In this study, five fruit waste types—orange peel, banana peel, mango endocarp, apricot kernel shell, and date pits—are examined. An Aspen Plus simulation tool was employed to develop a steady-state model to predict the pyrolysis product yields of the fruit wastes. The details of the proximate and elemental analyses of the fruit wastes were applied as input parameters in the model, and the simulation was carried out at 300–600°C and 1 atm pressure. Among the fruit wastes, the date pits presented the highest char yield (50.92 wt.%), while the mango endocarp offered the highest syngas yield (54.23 wt.%). From the simulation results, it can be inferred that the date pits are best suited for biochar production, whereas the mango endocarp and orange peel are appropriate for syngas generation. The study is further analyzed by studying the optimization of biomass feedstock blend to yield the highest char relative to bio-oil and syngas. The optimization results demonstrate apricot kernel shell and date pits to dominate the feedstock blend. It is hoped that the current outcomes will be helpful in the selection of appropriate feedstocks for biochar generation through pyrolysis.

Assessment of the Composition of Forest Waste in Terms of Its Further Use

This paper presents the results of the analysis of the chemical composition and content of heavy metal contamination in forest logging residues, in order to assess the possibility for their further utilisation. The samples were divided into 9 groups, which included coniferous tree cones, wood, and other multi-species logging residues. The elementary composition, ash content, and calorific value were determined as energy use indicators for the samples. Additionally, the content of heavy and alkali metals, which may affect combustion processes and pollutant emissions, was tested. The high content of heavy metals may also disqualify these residues for other uses. The research shows that the test residues are suitable for energy use due to their high calorific value and low content of heavy metals. However, an increased ash content in some samples and the presence of alkali metals, causing high-temperature corrosion of boilers, may disqualify them as a potential fuel in the combustion process. The forest residues may be used in other thermal processes such as pyrolysis or gasification. A low content of heavy metals and a high content of organic matter permit the use of these residues for the production of adsorbents or composite materials.

Composition, Ageing and Herbicidal Properties of Wood Vinegar Obtained through Fast Biomass Pyrolysis

Lignocellulosic biomass pyrolysis could be an economically feasible option for forest management as it reduces the need to burn litter and helps in fire prevention thus avoiding the release of carbon dioxide and other greenhouse gases into the atmosphere. This study characterises wood vinegar (WV) obtained via a continuous fast pyrolysis process in terms of its composition, ageing and herbicidal properties. The aqueous WV fraction had a moisture content of 84% in weight and contained more than 200 compounds. Acetic acid, hydroxyacetaldehyde and hydroxyacetone were the major components. No significant differences were found in WV composition according to the starting material (poplar, pine, pruning litter, forest waste). No residual aromatic polycyclic compounds that could be harmful to the environment were detected. In a series of climate-controlled glass chamber experiments, the WV proved to be as effective an inhibitor of seed germination and seedling growth as a contact herbicide acting against weeds, especially through aerial contact. Sprayed WV concentrations of 50, 75 and 100 vol. % were effective against all plant species tested. This product could therefore be of commercial interest and help make biomass pyrolysis economically viable, once environmental exposure limits and the safe application for agricultural and urban use of this product have been established.

Steam Reforming of Biomass Pyrolysis Oil: A Review

The steam reforming of biomass pyrolysis oil is a well-established means of producing the more useful bio-hydrogen. Bio-oil has a comparatively low heating value, incomplete volatility and acidity, hence upgrading to a more useful product is required. Over the years, the experimental conditions of the process have been studied extensively in the domain of catalysis and process variable optimisation. Sorption enhancement is now being applied to the system to improve the purity of the hydrogen stream. Lifecycle analyses has revealed that bio-hydrogen offers considerable reductions in energy consumption compared to fossil fuel-derived hydrogen. Also, green-house-gas savings from the process can also be as high as 54.5 %. Unfortunately, techno-economic analyses have elucidated that bio-hydrogen production is still hampered by high production costs. Research endeavours in steam reforming of biomass bio-oil is done with an eye for developing added value products that can complement, substitute (and one day replace) fossil fuels whilst ameliorating the global warming menace.

Effects of Pyrolysis Temperature on Product Yields and Energy Recovery from Co-Feeding of Cotton Gin Trash, Cow Manure, and Microalgae: A Simulation Study

The intensive search of new and cleaner energy catches interest in recent years due to huge consumption of fossil fuels coupled with the challenge of energy and environmental sustainability. Production of renewable and environmentally benign energy from locally available raw materials is coming in the frontline. In this work, conversion of the combined biomass (cotton gin trash, cow manure, and Microalgae [Nannochloropsis oculata]) through batch pyrolysis has been investigated. The effect of temperature to the production of energy fuels such as bio-oil, char, and biogas have been simulated considering the yield and energy content as responses. Result of the investigation generally revealed that the proportions of the different biomass did not significantly affect the product yield and energy recovery. Significant effect of temperature is evident in the simulation result of energy recovery whereby maximum conversion was achieved at 400°C for char (91 wt%), 600°C for syngas (22 wt%), and 551°C for bio-oil (48 wt%). Overall energy conversion efficiency of 75.5% was obtained at 589°C in which 15.6 MJ/kg of mixed biomass will be elevated to pyrolysis products.