Effect of fluoride content on ion release from cast and selective laser melting-processed Co-Cr-Mo alloys

Effect of different tooth preparation designs on the marginal and internal fit discrepancies of cobalt-chromium crowns produced by computer-aided designing and selective laser melting processes

PURPOSE

To evaluate the impact of five different tooth preparation designs on the marginal and internal fit discrepancies of cobalt-chromium (CoCr) crowns produced by computer-aided designing (CAD) and selective laser melting (SLM) processes.

MATERIALS AND METHODS

Five preparation data were constructed, after which design crowns were obtained. Actual crowns were fabricated using an SLM process. After the data of actual crowns were obtained with structural light scanning, intaglio surfaces of the design crown and actual crown were virtually superimposed on the preparation. The fit-discrepancies were displayed with colors, while the root means square was calculated and analyzed with one-way analysis of variance (ANOVA), Tukey's test or Kruskal-Wallis test (α =.05).

RESULTS

The marginal or internal color-coded images in the five design groups were not identical. The shoulder-lip and sharp line angle groups in the CAD or SLM process had larger marginal or internal fit discrepancies compared to other groups (P < .05). In the CAD process, the mean marginal and internal fit discrepancies were 10.0 to 24.2 µm and 29.6 to 31.4 µm, respectively. After the CAD and SLM processes, the mean marginal and internal fit discrepancies were 18.4 to 40.9 µm and 39.1 to 47.1 µm, respectively. The SLM process itself resulted in a positive increase of the marginal (6.0 - 16.7 µm) and internal (9.0 - 15.7 µm) fit discrepancies.

CONCLUSION

The CAD and SLM processes affected the fit of CoCr crowns and varied based on the preparation designs. Typically, the shoulder-lip and sharp line angle designs had a more significant effect on crown fit. However, the differences between the design groups were relatively small, especially when compared to fit discrepancies observed clinically.

Retentive force and fitness accuracy of cobalt-chrome alloy clasps for removable partial denture fabricated with SLM technique

PURPOSE

Evaluating the fitness accuracy and retentive force of cobalt-chrome (Co-Cr) alloy clasps fabricated using the selective laser melting (SLM) technique.

METHODS

Premolar and molar abutment models with a 0.5-mm undercut depth, 1.5-mm-thick occlusal rest seats, and guiding planes were designed and fabricated using a milling machine. On these models, Akers clasps with 0.25- and 0.5-mm undercut depths were designed and fabricated with SLM and a traditional lost wax casting method. Based on the manufacturing methods, abutment types, and undercut depths, the clasps were divided into eight groups (10 per group). The fitness accuracy of the clasps was evaluated by measuring the gap distance between the clasps and abutments using a silicone film method. The initial retentive force and changes in retention up to 7,200 insertion/removal cycles of the clasps were also measured. The data were analyzed using multiple linear regression, paired t-tests, and one-way ANOVA (α=0.05).

RESULTS

For both the SLM and cast clasps, the fitness accuracy of the rest was greater than that of the clasp tip and shoulder. No significant difference was found in the fitness accuracy between the SLM and cast clasps, regardless of the abutment type and undercut depth before or after insertion/removal cycles (p>0.05). There was also no significant difference in the initial retentive force between the SLM and cast clasps (p>0.05). After 7,200 insertion/removal cycles, the SLM clasp exhibited a greater residual retentive force (p<0.05).

CONCLUSION

The SLM technique for manufacturing the clasps of removable partial dentures has promising clinical applications.

Internal adaptation of cobalt-chromium posts fabricated by selective laser melting technology

STATEMENT OF PROBLEM

Selective laser melting (SLM) has become popular in prosthetic dentistry. However, only limited information is available for the internal adaptation of cobalt-chromium (Co-Cr) posts fabricated by SLM.

PURPOSE

The purpose of this in vitro study was to investigate the internal adaptation of Co-Cr metal posts fabricated by SLM technique.

MATERIAL AND METHODS

Thirty-six Co-Cr metal posts were fabricated by conventional casting, subtractive computer-aided design and computer-aided manufacturing (CAD-CAM), and additive CAD-CAM, by making an impression from a standardized model of a tooth with a single root canal. Posts and the dies were bonded with cement. Specimens were then sectioned horizontally by using a grinding and polishing machine, and 3 different cross-sections of each post were chosen to represent the apical, middle, and coronal regions. The areas of cement were photographed by using a stereomicroscope at an original magnification of ×32 and measured using image-measuring software. From each group, 1 specimen was randomly selected and observed by using scanning electron microscopy. One-way ANOVA and Tukey honestly significant difference test were performed to identify differences among groups with regard to internal adaptation (α=.05).

RESULT

The internal adaptation of the SLM group did not differ from that of the CAD-CAM milling group at 3 cross-section levels (P>.05). At the apical and coronal cross-section levels, the cement area of SLM group was smaller than that of the cast group (P<.05). However, at the middle cross-section level, the cement area of the cast group was significantly smaller than that of the SLM group (P<.05). Use of scanning electron microscopy showed both the SLM group and the CAD-CAM milling group exhibited homogeneous microstructures. However, the cast group showed a typical discontinuous dendritic solidification microstructure.

CONCLUSIONS

The internal adaptation of SLM was not inferior to that of the CAD-CAM milling group or the cast group. The SLM technique seems a promising choice for fabricating dental posts.

Effect of repeated ceramic firings on the marginal and internal adaptation of metal-ceramic restorations fabricated with different CAD-CAM technologies

STATEMENT OF PROBLEM

The use of computer-aided design and computer-aided manufacturing (CAD-CAM) for metal-ceramic restorations has increased with advances in the technology. However, little is known about the marginal and internal adaptation of restorations fabricated using laser sintering (LS) and soft milling (SM). Moreover, the effects of repeated ceramic firings on the marginal and internal adaptation of metal-ceramic restorations fabricated with LS and SM is also unknown.

PURPOSE

The purpose of this in vitro study was to investigate the effects of repeated ceramic firings on the marginal and internal adaptation of metal-ceramic copings fabricated using the lost wax (LW), LS, and SM techniques.

MATERIAL AND METHODS

Ten LW, 10 LS, and 10 SM cobalt-chromium (Co-Cr) copings were fabricated for an artificial tooth (Frasaco GmbH). After the application of veneering ceramic (VITA VMK Master; VITA Zahnfabrik), the marginal and internal discrepancies of these copings were measured with a silicone indicator paste and a stereomicroscope at ×100 magnification after the first, second, and third clinical simulated ceramic firing cycles. Repeated measures 2-way ANOVA and the Fisher LSD post hoc test were used to evaluate differences in marginal and internal discrepancies (α=.05).

RESULTS

Neither fabrication protocol nor repeated ceramic firings had any statistically significant effect on internal discrepancy values (P>.05). Marginal discrepancy values were also statistically unaffected by repeated ceramic firings (P>.05); however, the fabrication protocol had a significant effect on marginal discrepancy values (P<.001), with LW resulting in higher marginal discrepancy values than LS or SM (P<.05). Marginal discrepancy values did not vary between LS and SM (P>.05).

CONCLUSIONS

All groups demonstrated clinically acceptable marginal adaptation after repeated ceramic firing cycles; however, the LS and SM groups demonstrated better marginal adaptation than that of LW group and may be appropriate clinical alternatives to LW.