Influence of denture tooth thickness on fracture mode of thin acrylic resin bases: An experimental and finite element analysis

Evaluation of the biomechanics of Aramany class I obturators of different designs using numerical and experimental methods. Part I: Retention and associated stress

STATEMENT OF PROBLEM

Studies on the biomechanics of obturators in the currently used designs of Aramany class I defect are lacking. Also, modifications of the designs presently used in unilateral palatal defects are needed to produce a prosthesis with more retention and less stress on the abutments.

PURPOSE

The purpose of part I of this study was to differentiate among Aramany class I obturators of 4 designs regarding retention and associated stress using numerical and experimental methods.

MATERIAL AND METHODS

Four finite element models and 36 different base obturators were fabricated and divided into 9 acrylic resin bases retained with Adams clasps and 9 linear, 9 tripodal, and 9 fully tripodal design obturators from casts obtained from a scanned skull. After modification, the prostheses were fabricated on the casts obtained from a 3-dimensionally printed cast. The retention was evaluated, and the data were collected and analyzed using a statistical software program (α=.05). The displacement and associated stress in the assorted casts were compared by using 5-N displacing force at 3 points using finite element analysis. The quantitative assessment was made by measuring the displacement and von Mises stress distribution on the prostheses and their supporting structures. The qualitative analysis was done by using a visual color mapping to depict stress location and intensity.

RESULTS

No significant differences were found between fully tripodal (4.478 ±2.303 MPa) and tripodal obturators (4.478 ±2.286 MPa; P=.153), although fully tripodal showed more resistance to anterior displacement (4.522 ±0.979 and 3.553 ±1.58 MPa for fully tripodal and tripodal designs, respectively; P=.007), and tripodal obturators produced more resistance to middle displacement (5.441 ±1.778 and 2.784 ±0.432 MPa for tripodal and fully tripodal design respectively; P=.001). The fully tripodal obturator showed more retention (3.736 ±1.182 MPa) than the linear one (2.493 ±1.052 MPa; P=.001). The maxillary central incisor was the most stressed abutment, followed by the lateral incisor, while the second molar was the least.

CONCLUSIONS

Regarding retention, the fully tripodal obturator produces retention comparable with the tripodal and significantly more than the linear. Acrylic resin prostheses retained with Adams clasps may be similar to metal-based prostheses regarding retention and stress distribution on the supporting structures.

Influence of Dental Glass Fibers and Orthopedic Mesh on the Failure Loads of Polymethyl Methacrylate Denture Base Resin

The aim of the present study was to evaluate the fracture loads of polymethyl methacrylate (PMMA) complete denture bases reinforced with glass-fiber mesh and orthopedic casting tape (OCT) in comparison to conventional PMMA dentures under artificial aging. Dental fiberglass framework (Group 1) and OCT (Group 2 and 3) reinforced PMMA acrylic dentures were fabricated on the edentulous ridge. Ten PMMA dentures without reinforcement (Group 4) were included as controls. All specimens were placed in a chewing simulator chamber, and fatigue load was applied. To assess the fracture loads, static loads with a universal testing machine were applied. Fractured specimens in each group were evaluated under a scanning electron microscope. The data were statistically analyzed employing analysis of variance and Tukey post-hoc test. The association of denture weight and thickness on fracture load was assessed using Pearson and Spearman correlations. Dental fiberglass (Group 1) displayed the highest fracture load (692.33 ± 751.41 N), and Group 4 (control) exhibited the lowest fracture loads (281.41 ± 302.51 N). Dentures reinforced with fiberglass mesh framework exhibited intact fractures. In contrast, Group 2 and 3 specimens using OCT demonstrated ditching fractures. It was observed that the thickness and weight of all the reinforced specimens influenced the load required to fracture the dentures (p < 0.001). Denture specimens strengthened with OCT (Groups 2 and 3) exhibited failure loads lower than dental fiberglass (Group 1) specimens but higher than unreinforced controls.

Effects of Denture Base Thicknesses and Reinforcement on Fracture Strength in Mandibular Implant Overdenture with Bar Attachment: Under Various Acrylic Resin Types

Objective This study aimed to assess the effect of reinforcement, denture base thickness, and acrylic resin types on dynamic and static fracture strength in mandibular implant overdentures with bar attachment.

Materials and Methods One hundred and eight experimental mandibular implant overdentures with bar attachments were fabricated in three main groups, namely unreinforced (control: C), reinforced with unidirectional glass fibers (FR), and Co–Cr cast metal (MR). Each group included denture bases of 2-, 3-, and 4-mm thicknesses and produced with conventional (CA) and high-impact acrylic (HIA) resins. Specimens were thermocycled (5,000 times, 5–55°C) then subjected to a 400,000 cyclic load regime. Unbroken specimens were then loaded until fracture by a universal testing machine. Differences in mean fracture resistance among the groups were compared using the one-way analysis of variance (with post hoc Tukey's honestly significant difference test) and Student's t -tests (α = 0.05).

Results Fracture strength increased significantly when the denture base thickness was increased ( p = 0.001 ) . The 2-mm denture base thickness was not enough for reinforcement. The fracture strength of the FR groups was significantly higher than other groups for 3- and 4-mm thicknesses ( p = 0.001). The fracture strength of the HIA resin was significantly higher than CA resin in FR groups ( p = 0.029 and p = 0.001). MR groups showed the weakest fracture strength.

Conclusions The 2-mm denture base thickness had sufficient fracture strength without reinforcement and a positive relationship between acrylic resin thickness and fracture resistance was found.