A fully digital approach to fabricating a CAD-CAM ceramic crown to fit an existing removable partial denture

Using the foundation restoration as a blueprint: An uncomplicated approach to retrofitting crowns to existing removable partial dentures using CAD-CAM technology

Removable partial dentures have been used to rehabilitate partially edentulous patients for decades. A challenging but commonly encountered procedure is retrofitting a crown to an existing removable partial denture. Several techniques have been proposed for fabricating these complex prostheses, some involving the intraoral application of polymers to the abutment tooth or making impressions of the preparation with the removable prosthesis seated. The present technique presents an approach that simplifies the design and fabrication of retrofitted crowns for fractured abutment teeth needing foundation restorations. This approach involves the implementation of computer-aided design and computer-aided manufacturing technology to record and utilize the contours of the foundation restoration established intraorally as a blueprint for the retrofitted crown.

The use of intraoral scanning and 3D printed casts to facilitate the fabrication and retrofitting of a new metal-ceramic crown supporting an existing removable partial denture

Fabricating a new crown to retrofit with an existing removable partial denture (RPD) is a complex procedure for both clinician and dental laboratory technician. The presented technique facilitates the fabrication and retrofitting of a metal-ceramic crown onto the principal abutment of the existing RPD by using 2-step intraoral scanning (with and without the RPD in place) and 2 different 3-dimensionally printed casts. The technique enables the dental laboratory technician to precisely reproduce the retentive areas, guiding planes, and rest seats on the retrofitted crown.

Fabrication of Zirconia Abutment Crown and Clasp Under Existing Removable Partial Denture Using CAD/CAM Technology

This clinical report describes a technique for fabricating a retrofit zirconia crown and clasp for an existing removable partial denture (RPD) using computer-aided design and computer-aided manufacturing (CAD/CAM). A 58-year-old patient developed acute pulpitis of a tooth, and the RPD clasp was broken on the tooth. A pre-preparation scan was captured using an intraoral scanner. The existing RPD was placed in the mouth, and scans of the post-preparation, antagonist arch, and interocclusal record were made. A zirconia crown was designed by superimposing the pre-preparation scan and the post-preparation scan of the abutment tooth. The design data were transferred to a 5-axis milling machine, and the crown was milled from zirconia. The crown was luted using resin cement. An intraoral scan of the crown with RPD was taken, and the RPD was removed to re-scan the proximal guide plane of the crown. The I-bar clasp was designed, and the casting pattern was built using a 3D printer. The pattern was used to cast the clasp. The clasp was set using autopolymerizing acrylic resin to the RPD. The main advantages of this efficient process are that patients can use their RPDs during fabrication of the crown of the abutment tooth. The limitations of using this technique include the cost of the intraoral scanner and the education for the dental clinicians and technicians. In this clinical report, CAD/CAM technology prevented human error, required no adjustment, and uninterrupted use of the RPD for fabricating a retrofit zirconia crown and clasp for an existing RPD.

Fracture resistance of CAD-CAM all-ceramic surveyed crowns with different occlusal rest seat designs

PURPOSE

To investigate the fracture resistance of monolithic CAD-CAM all-ceramic surveyed crowns with two different occlusal rest seat designs.

MATERIALS AND METHODS

Two maxillary first premolar were prepared for all-ceramic surveyed crowns with wide (2/3^rd of buccolingual width of an unprepared tooth) or narrow (1/3^rd of buccolingual width of an unprepared tooth) disto-occlusal rest seat (ORS) designs. Eighty monolithic CAD-CAM all-ceramic surveyed crowns were prepared and divided into 4 groups - Group CR, Composite resin material as a control; Group LDS, Lithium disilicate based material; Group ZIPS, zirconia-material (IPS ZirCAD); and Group ZLHT, zirconia- material (CeramillZolidht+). Crowns were cemented on an epoxy resin die with adhesive resin cement. The fracture resistance of crowns was tested with the universal machine. Univariate regression analysis was used.

RESULTS

The mean ± standard deviation of maximum failure force values varied from 3476.10 ± 285.97 N for the narrow ORS subgroup of group ZIPS to 687.89 ± 167.63 N for the wide ORS subgroup of group CR. The mean ± standard deviation of maximum force was 1075 ± 77.0 N for group CR, 1309.3 ± 283.9 N for group LDS, 3476.1 ± 285.97 N for group ZIPS, and 2666.7 ± 228.21 N for group ZLHT, with narrow occlusal rest seat design. The results of the intergroup comparison showed significant differences in fracture strength with various material groups and occlusal rest seat designs (P <.001).

CONCLUSION

The zirconia-based all-ceramic surveyed crowns fractured at more than double the load of Lithium disilicate based crowns. The crowns with narrow base occlusal rest seat design had statistically significantly higher fracture resistance than surveyed crowns with wide occlusal rest seat design. The use of narrow occlusal rest seat design in CAD-CAM all ceramic surveyed crowns provides higher fracture resistance, and therefore narrow occlusal rest design can be used for providing esthetics with high strength.

A systematic review of digital removable partial dentures. Part I: Clinical evidence, digital impression, and maxillomandibular relationship record

PURPOSE

This study comprehensively reviewed the current status of digital workflows in fabricating removable partial dentures (RPDs) using evidence from clinical trials and case reports.

STUDY SELECTION

We performed a systematic review of the literature on the materials and fabrication of RPDs using digital technologies published in online databases from 1980 to 2020. We selected eligible articles from the search results, retrieved information on digital RPDs from these, and conducted a qualitative analysis. We report evidence from clinical papers and case reports, digital impression-taking methods, and maxillomandibular relationship (MMR) records.

RESULTS

A case report electronically published in 2019 introduced a clasp-retained RPD fabricated via a full-digital workflow without a gypsum definitive cast. Computer-aided design and computer-aided manufacturing of double-crown-retained RPDs with nonmetal materials were described in some case reports. Intraoral scanners were used to obtain digital impressions and MMR records in the fabrication of digital RPDs, which have potential advantages for reducing the number of clinical appointments and simplifying laboratory procedures. Evidence from clinical trials is scarce; a randomized controlled trial reported higher patient satisfaction with digital clasp-retained RPDs than with conventional RPDs.

CONCLUSIONS

Full-digital RPDs can be fabricated without a gypsum definitive cast. However, the indication for full-digital RPDs is limited to cases with Kennedy Class III/IV partially edentulous arches with several missing teeth. Challenges in digital impression-taking and MMR recording remain to be solved to extend these indications. More evidence from clinical trials is required to evaluate the efficacy and usefulness of digital R PDs.

Adaptability Evaluation of Metal-Ceramic Crowns Obtained by Additive and Subtractive Technologies

(1) Background: Traditional metal-ceramic restorations are considered as a standard in the evaluation of new technologies. A critical factor in their longevity is represented by their adaptability; The purpose of this study was to evaluate the marginal and internal gap of ceramic-fused to metal crowns with frameworks obtained by additive manufacturing (AM) technologies and the influence of veneering process on their fit; (2) Methods: Metal-ceramic crowns have been produced by conventional lost-wax technology (T), digital milling (F), selective laser sintering (SLS) and selective laser melting (SLM). The adaptability was assessed using silicone replicas before and after ceramic veneering; (3) Results: The best values were obtained for the milled group followed closely by SLM and SLS, and a significantly higher gap for casted copings. The veneering process did not significantly influence the adaptability of the crowns, regardless of the manufacturing process used for frameworks. The present study promotes additive technologies (AT) as a fast, efficient, and cost-effective alternative to traditional technology. There are fewer steps in which errors can occur when digital technologies are used and the risk of distortion is diminished. (4) Conclusions: CAD/CAM technologies, both additive and subtractive, represent an excellent option to produce time-effective, precise metal-ceramic crowns with excellent adaptation.

Digital Workflow for Retrofitting a Surveyed Crown Using a Removable Partial Denture as an Antagonist

Digital workflow expedites the procedure of retrofitting a surveyed crown against an existing removable partial denture (RPD). This article describes a simple and straightforward technique of digital workflow where an existing RPD is scanned as an antagonist to design the rest seat, guide plane, and height of contour of a surveyed crown.

Fabricating a crown under an existing removable partial denture with impression scanning and CAD-CAM technology

Retrofitting a new crown to an existing removable partial denture (RPD) is a challenging procedure. Recently, intraoral scanners (IOSs) have been successfully used to solve this issue. However, purchase of IOSs is necessary, and most clinicians still use the conventional impression technique. This article describes a combined conventional and digital approach to fabricating a new crown under an RPD without an IOS.

Prediction of learning curves of 2 dental CAD software programs, part 2: Differences in learning effects by type of dental personnel

STATEMENT OF PROBLEM

Dental computer-aided design (CAD) software programs are essential elements of the digital workflow. Therefore, it is necessary to study the learning effect of dental CAD software programs for efficient use.

PURPOSE

The purpose of this in vitro study was to predict the learning curve of dental CAD software programs according to dental personnel by using the Wright model and to investigate the tendency of dental personnel to reduce working time according to repeated learning.

MATERIAL AND METHODS

A total of 36 participants were recruited, including an equal number of dentists, dental technicians, and dental students (12 each). A custom abutment design was evaluated by using exocad CAD and Deltanine CAD software programs. The design was carried out in the following order: 4 steps repeated 3 times each. This study applied the formula of the Wright model to predict 500 repetitive times. In the statistical analysis, 3-repetition and 500-repetition times were analyzed with the Kruskal-Wallis H test and Friedman test (α=.05), and a post hoc comparison was performed by using the Mann-Whitney U-test and Bonferroni correction method (α=.017).

RESULTS

Three repetitions resulted in shorter working time in the dental technician group. The 3-repetition time decreased statistically for all dental personnel (P<.001). The time for 500 repetitions showed a statistically significant difference according to the type of dental personnel (P=.036), but no significant difference was found after the fourth iteration (fifth iteration: P=.076). Furthermore, the estimated time of 500 iterations decreased statistically significantly from the first to the 500th iteration (P<.001).

CONCLUSIONS

All dental personnel showed learning effects of dental CAD software programs. Although the dental technician group initially showed less working time, after initial learning, the same learning effect appeared, regardless of the type of dental personnel.