Effect of surface treatments on wear and surface properties of different CAD-CAM materials and their enamel antagonists

Optimized 3D printed zirconia-reinforced leucite with antibacterial coating for dental applications

OBJECTIVES

This study aims to produce by robocasting leucite/zirconia pieces with suitable mechanical and tribological performance, convenient aesthetics, and antibacterial properties to be used in dental crown replacement.

METHODS

Leucite pastes reinforced with 12.5%, 25%, and 37.5% wt. ZrO2 nanoparticles were prepared and used to print samples that after sintering were characterized in terms of density, shrinkage, morphology, porosity, mechanical and tribological properties and translucency. A coating of silver diamine fluoride (SDF) and potassium iodide (KI) was applied over the most promising material. The material's antibacterial activity and cytotoxicity were assessed.

RESULTS

It was found that the increase of ZrO2 reinforcement up to 25% enhanced both microhardness and fracture toughness of the sintered composite. However, for a superior content of ZrO2, the increase of the porosity negatively affected the mechanical behaviour of the composite. Moreover, the composite with 25% ZrO2 exhibited neglectable wear in chewing simulator tests and induced the lowest wear on the antagonist dental cusps. Although this composite exhibited lower translucency than human teeth, it was three times higher than the ZrO2 glazed material. Coating this composite material with SDF+KI conferred antibacterial properties without inducing cytotoxicity.

SIGNIFICANCE

Robocasting of leucite reinforced with 25% ZrO2 led to best results. The obtained material revealed superior optical properties and tribomechanical behaviour compared to glazed ZrO2 (that is a common option in dental practice). Moreover, the application of SDF+KI coating impaired S. aureus proliferation, which anticipates its potential benefit for preventing pathogenic bacterial complications associated with prosthetic crown placement.

Color stability and surface roughness of resin-ceramics with different surface treatments: A systematic review and meta-analysis of in vitro studies

STATEMENT OF PROBLEM

Surface treatments for resin-ceramics have been developed to obtain a smooth surface and improve color stability. However, a consensus on the best treatment for these materials is lacking.

PURPOSE

The purpose of this systematic review and meta-analysis was to evaluate the color stability and roughness of glass-ceramics versus resin-ceramics with different surface treatments.

MATERIAL AND METHODS

The preferred reporting items for systematic reviews and meta-analyses (PRISMA) guidelines were followed, and the study was registered in the open science framework (OSF) for in vitro studies. The population, intervention, control, and outcome (PICO) question was "Is there a difference in color stability and roughness between resin-ceramic vs vitreous ceramics in different surface treatment protocols?" A literature search was performed in PubMed/MEDLINE, Embase, Web of Science, Scopus, Cochrane Library, and ProQuest databases up to January 2023. The Joanna Briggs Institute's critical assessment guidelines for quasi-experimental studies were used for quality assessment. The meta-analysis was based on the inverse variance (IV) method (α=.05).

RESULTS

A total of 18 laboratory studies were published between 2015 and 2022, with a total of 2160 specimens, all of which were analyzed qualitatively. The meta-analysis indicated significantly less optical alteration for lithium disilicate ceramics (P<.01; MD: 2.69; 95% CI: 2.00-3.39; I²=89%, P<.01), even when compared with resin-ceramics with polish or sealants (P<.01; MD: 2.45; 95% CI: 1.59-3.30; I²=87%, P<.01) and (P<.01; MD: 3.24; 95% CI: 2.02-4.47; I²=89%, P<.01), while there was no significant difference in surface roughness (P=.08; MD: -0.71; CI 95%: -1.52 to 0.09; I²=87%, P<.01) (P=.33; MD: -0.31; CI 95%: -0.94 to 0.32; I²=87%, P<.01), respectively.

CONCLUSIONS

Resin-ceramics that have been polished or treated with sealants have lower color stability than glazed glass-ceramics; however, they are similar in terms of surface roughness.

Effect of different surface treatments and thermomechanical aging on the ion elution of CAD-CAM materials

STATEMENT OF PROBLEM

Dental ceramics have been reported to elute ions when subjected to nonneutral pH. However, the effect of surface treatments and thermomechanical aging on the ion elution of CAD-CAM ceramics is unclear.

PURPOSE

The purpose of this in vitro study was to compare the effect of surface treatment (glazed or polished) and thermomechanical aging on the ion elution of CAD-CAM materials before and after 2-body wear simulation.

MATERIAL AND METHODS

Specimens were prepared from 6 CAD-CAM materials-leucite (LC), feldspathic (FP), zirconia-reinforced lithium silicate (ZLS), lithium disilicate (LDS) glass-ceramics, polymer-infiltrated ceramic network (PICN), and zirconia (ZIR)-and divided into 2 groups according to the surface treatments (glazed or polished) (n=6). For baseline ion elution values, specimens were placed into polyethylene bottles containing deionized water (pH 7.4) that had been stored in an incubator for 168 hours at 37 °C. The eluted ions in the immersion solution were measured by using inductively coupled plasma-optic emission spectrophotometry. The specimens were then subjected to thermomechanical aging by using human enamel as an antagonist. After aging, the ion elution of the specimens was remeasured. Ion elution data before and after 2-body wear were analyzed by using the Mann-Whitney U test, while the effect of 2-body wear was assessed by using the Wilcoxon signed rank test (α=.05).

RESULTS

The presence of some ions varied depending on the material-surface treatment pair before (Al, As, B, Ba, Ca, K, Li, Mg, Na, P, and Zn) and after (Al, B, Ba, Ca, Co, Li, Mg, and P) 2-body wear. Polished materials had higher ion elution than the glazed materials before 2-body wear (P≤.041), except for LC (P and Zn) and PICN (Ca, Cu, and K) (P≤.009). After 2-body wear, polished LC (B and Ba), FP (Al, B, and Mg), ZLS (Al, Ba, Ca, and Li), ZIR (B and Ba), glazed PICN (Ca, Mg, and P), ZLS (P), and ZIR (Co) presented higher ion elution than their counterparts (P≤.041). The effect of 2-body wear on the ion elution of polished LC (Al, K), FP (Na), ZLS (Li), LDS (K, Na), PICN (Al, Na), ZIR (Na, Y), glazed LC (Na), FP (Ba, Na), ZLS (B, Ba, Y), LDS (Na), PICN (Y), and ZIR (Na) was nonsignificant (P≥.075). However, the elution of remaining ions showed a significant difference before and after 2-body wear (P≤.046).

CONCLUSIONS

The chemical stability of tested CAD-CAM materials was affected by the 2-body wear. Glazing led to a lower ion elution except for LDS and PICN. While polishing resulted in lower ion elution for PICN, both surface treatments resulted in similar ion elution for LDS.

Development of Dental Poly(methyl methacrylate)-Based Resin for Stereolithography Additive Manufacturing

Poly(methyl methacrylate) (PMMA) is widely used in dental applications. However, PMMA specialized for stereolithography (SLA) additive manufacturing (3D-printing) has not been developed yet. This study aims to develop a novel PMMA-based resin for SLA 3D-printing by mixing methyl methacrylate (MMA), ethylene glycol dimethacrylate (EGDMA), and PMMA powder in various mixing ratios. The printability and the viscosity of the PMMA-based resins were examined to determine their suitability for 3D-printing. The mechanical properties (flexural strength and Vickers hardness), shear bond strength, degree of conversion, physicochemical properties (water sorption and solubility), and cytotoxicity for L929 cells of the resulting resins were compared with those of three commercial resins: one self-cured resin and two 3D-print resins. EGDMA and PMMA were found to be essential components for SLA 3D-printing. The viscosity increased with PMMA content, while the mechanical properties improved as EGDMA content increased. The shear bond strength tended to decrease as EGDMA increased. Based on these characteristics, the optimal composition was determined to be 30% PMMA, 56% EGDMA, 14% MMA with flexural strength (84.6 ± 7.1 MPa), Vickers hardness (21.6 ± 1.9), and shear bond strength (10.5 ± 1.8 MPa) which were comparable to or higher than those of commercial resins. The resin’s degree of conversion (71.5 ± 0.7%), water sorption (19.7 ± 0.6 μg/mm³), solubility (below detection limit), and cell viability (80.7 ± 6.2% at day 10) were all acceptable for use in an oral environment. The printable PMMA-based resin is a potential candidate material for dental applications.