A perspective: Is viscosity the key to open the next door for foam templating?

Mechanism of Interconnected Pore Formation in High Internal Phase Emulsion-Templated Polymer

High internal phase emulsion-templated polymer, named polyHIPE, has received widespread attention due to its great potential applications in many fields, such as separation, adsorption, heterogeneous catalysis, and sound absorption. The broad applicability is largely dependent on its adjustable opening structure. However, the question of why polyHIPE has an interconnected pore network structure is still to be discussed. Herein, different types (w/o, o/w, and o/o) of HIPEs are prepared and subsequently detected with laser scanning confocal microscopy (LSCM), and the polyHIPEs obtained by curing the HIPEs are characterized by SEM. The observations suggest that the interconnected pore formation is primarily due to the presence of the surfactant-rich phase in the film between the neighboring droplets in HIPE. The interconnected pores are generated by removal of the surfactant-rich domains in the postcuring procedure, and their sizes would be enlarged if the solubility of the surfactant in the continuous phase decreases in the curing stage.

Green Preparation of Lightweight, High-Strength Cellulose-Based Foam and Evaluation of Its Adsorption Properties

In recent years, the application scope of most cellulose-based foams is limited due to their low adsorbability and poor recyclability. In this study, a green solvent is used to extract and dissolve cellulose, and the structural stability of the solid foam is enhanced by adding a secondary liquid via the capillary foam technology, and the strength of the solid foam is improved. In addition, the effects of the addition of different gelatin concentrations on the micro-morphology, crystal structure, mechanical properties, adsorption, and recyclability of the cellulose-based foam are investigated. The results show that the cellulose-based foam structure becomes compact, the crystallinity is decreased, the disorder is increased, and the mechanical properties are improved, but its circulation capacity is decreased. When the volume fraction of gelatin is 2.4%, the mechanical properties of foam are the best. The stress of the foam is 55.746 kPa at 60% deformation, and the adsorption capacity reaches 57.061 g/g. The results can serve as a reference for the preparation of highly stable cellulose-based solid foams with excellent adsorption properties.

Fabrication of Stable Oleofoams with Sorbitan Ester Surfactants

Sorbitan esters have been extensively used as surfactants to stabilize emulsions in many fields. However, the preparation of an oleofoam with sorbitan ester alone has not been reported. Here, we apply a novel protocol to fabricate stable oleofoams of high air volume fraction from mixtures of vegetable oil and sorbitan ester. To incorporate more air bubbles into the oil matrix, aeration is first carried out in the one-phase region at high temperatures, during which the highest over-run can reach 280%. Due to foam instability at high temperatures, the foam is then submitted to rapid cooling, followed by storage at low temperatures. For high-melting sorbitan monostearate, the resulting foams containing many crystal-encased air bubbles are ultrastable to drainage, coarsening, and coalescence for several months. On the contrary, the cooled foams with low-melting sorbitan monooleate go through a gradual decay lasting for more than 1 month. We highlight the importance of hydrogen bond formation between surfactant and oil in enhancing foam stability. The generic nature of the above findings is demonstrated by preparing oil foams with various vegetable oils and sorbitan monooleate.

Foamed Phase Change Materials Based on Recycled Polyethylene/Paraffin Wax Blends

Foamed phase-change materials (FPCMs) were prepared using recycled linear low-density polyethylene (LLDPE) blended with 30 wt.% of paraffin wax (PW) and foamed by 1,1'-azobiscarbamide. The protection of pores' collapse during foaming process was insured through chemical cross-linking by organic peroxide prior foaming. This work represents one of very few attempts for a preparation of polymeric phase change foams without a use of micro-encapsulated phase change component leading to the enhancement of the real PCM component (PW) within a final product. The porous structure of fabricated foams was analyzed using micro-computed tomography, and direct observation, and reconstruction of the internal structure was investigated. The porosity of FPCMs was about 85-87 vol.% and resulting thermal conductivity 0.054-0.086 W/m·K. Differential Scanning Calorimetry was used to determine the specific enthalpies of melting (22.4-25.1 J/g) what is the latent heat of materials utilized during a heat absorption. A stability of samples during 10 heating/cooling cycles was demonstrated. The phase change changes were also investigated using the dynamic mechanical analysis from 0° to 65 °C during the 10 cycles, and the mechanical stability of the system and phase-change transition were clearly confirmed, as proved by DSC. Leaching test revealed a long-term release of PW (around 7% of its original content) from samples which were long term stored at temperatures over PW melting point. This is the usual problem concerning polymer/wax blends. The most common, industrially feasible solution is a lamination of products, for instance by aluminum foils. Finally, the measurement of the heat flow simulating the real conditions shows that samples containing PW decrease the energy passing through the sample from 68.56 to 34.88 kJ·m^-2. In this respect, FPCMs provide very effective double functionality, firstly common thermal insulators, and second, as the heat absorbers acting through melting of the PW and absorbing the excessive thermal energy during melting. This improves the heat protection of buildings and reduces temperature fluctuations within indoor spaces.