Self-healing and shape-memory epoxy thermosets based on dynamic diselenide bonds

Preparation of Epoxy Resin with Disulfide-Containing Curing Agent and Its Application in Self-Healing Coating

Intrinsic self-healing polymers via dynamic covalent bonds have been attracting extensive attention because of their repeatable self-healing property. Herein, a novel self-healing epoxy resin was synthesized with disulfide-containing curing agent via the condensation of dimethyl 3,3'-dithiodipropionate (DTPA) and polyether amine (PEA). Therefore, in the structure of cured resin, flexible molecular chains and disulfide bonds were imported into the cross-linked polymer networks for triggering self-healing performance. The self-healing reaction of cracked samples was realized under a mild condition (60 °C for 6 h). The distribution of flexible polymer segments, disulfide bonds and hydrogen bonds in cross-linked networks plays a great role in the self-healing process of prepared resins. The molar ratio of PEA and DTPA strongly affects the mechanical performance and self-healing property. Especially when that molar ratio of PEA to DTPA is 2, the cured self-healing resin sample showed great ultimate elongation (795%) and excellent healing efficiency (98%). The products can be used as an organic coating, in which the crack could self-repair during a limited time. The corrosion resistance of a typical cure coating sample has been testified by an immersion experiment and electrochemistry impedance spectrum (EIS). This work provided a simple and low-cost route to prepare a self-healing coating for prolonging the service life of conventional epoxy coatings.

Towards ambient temperature operation of Li metal batteries using UV-Crosslinked single-ion electrospun electrolytes

In spite of the fact that lithium metal batteries (LMBs) facilitate the diversification of energy storage technologies, their electrochemical reversibility and stability have long been constrained by side reactions and lithium dendrite problems. While single-ion conducting polymer electrolytes (SICPEs) possess unique advantages of suppressing Li dendrite growth, they deal with difficulties in practical applications due to their slow ion transport in general application scenarios at ∼25 °C. In this study, we develop novel bifunctional lithium salts with negative sulfonylimide (-SO₂N(^-)SO₂-) anions mounted between two styrene reactive groups, which is capable of constructing 3D cross-linked networks with multiscale reticulated ion nanochannels, resulting in the uniform and rapid distribution of Li⁺ ions in the crosslinked electrolyte. To verify the feasibility of our strategy, we designed PVDF-HFP-based SICPEs and the obtained electrolyte exhibits high thermal stability, outstanding Li⁺ transference number (0.95), pleasing ionic conductivity (0.722 mS cm^-1), and broad chemical window (greater than5.85 V) at ambient temperature. As a result of the electrolyte structural merits, the Li||LFP cells displayed excellent cycling stability (96.4% reversible capacities after 300 cycles at 0.2C) without additional auxiliary heating. This ingenious strategy is expected to providing a new perspective for advanced performance and high safety LMBs.

Self-healing of electrical damage in insulating robust epoxy containing dynamic fluorine-substituted carbamate bonds for green dielectrics

Power systems and electrical grids are critical for the development of renewable energy. Electrical treeing is one of the major factors that lead to electrical damage in insulating dielectrics and decline in the reliability of power equipment and ultimately results in catastrophic failure. Here, we demonstrate that bulk epoxy damaged by electrical treeing is able to efficiently heal repeatedly to recover its original robust performance. The classical dilemma between the insulating properties and electrical-damage healability is overcome by dynamic fluorinated carbamate bonds. Moreover, the dynamic bond enables the epoxy to have admirable degradability, which is demonstrated to be used as an attractive green degradable insulation coating. When used as a matrix for fiber-reinforced composites, the reclaimed glass fibers after decomposing the epoxy maintained their original morphology and functionality. This design provides a novel approach for developing smart and green dielectrics to enhance the reliability, sustainability and lifespan of power equipment and electronics.

Current Self-Healing Binders for Energetic Composite Material Applications

Energetic composite materials (ECMs) are the basic materials of polymer binder explosives and composite solid propellants, which are mainly composed of explosive crystals and binders. During the manufacturing, storage and use of ECMs, the bonding surface is prone to micro/fine cracks or defects caused by external stimuli such as temperature, humidity and impact, affecting the safety and service of ECMs. Therefore, substantial efforts have been devoted to designing suitable self-healing binders aimed at repairing cracks/defects. This review describes the research progress on self-healing binders for ECMs. The structural designs of these strategies to manipulate macro-molecular and/or supramolecular polymers are discussed in detail, and then the implementation of these strategies on ECMs is discussed. However, the reasonable configuration of robust microstructures and effective dynamic exchange are still challenges. Therefore, the prospects for the development of self-healing binders for ECMs are proposed. These critical insights are emphasized to guide the research on developing novel self-healing binders for ECMs in the future.