New insights into interactions of organic substances in poultry slurry with struvite formation: An overestimated concern?

Enhanced nutrient recovery from anaerobically digested poultry wastewater through struvite precipitation by organic acid pre-treatment and seeding in a bubble column electrolytic reactor

Limited mineralization of organic phosphorus to phosphate during the anaerobic digestion process poses a significant challenge in the development of cost-effective nutrient recovery strategies from anaerobically digested poultry wastewater (ADPW). This study investigated the influence of organic acids on phosphorus solubilization from ADPW, followed by its recycling in the form of struvite using a bubble column electrolytic reactor (BCER) without adding chemicals. The impact of seeding on the efficiency of PO43- and NH3-N recovery as well as the size distribution of recovered precipitates from the acid pre-treated ADPW was also evaluated. Pre-treatment of the ADPW with oxalic acid achieved complete solubilization of phosphorus, reaching ∼100% extraction efficiency at pH 2.5. The maximum removal efficiency of phosphate and ammonia-nitrogen from the ADPW were 88.9% and 90.1%, respectively, while the addition of 5 and 10 g/L struvite seed to the BCER increased PO43- removal efficiency by 9.6% and 11.5%, respectively. The value of the kinetic rate constant, k, increased from 0.0176 min-1 (unseeded) to 0.0198 min-1, 0.0307 min-1, and 0.0375 min-1 with the seed loading rate of 2, 5, and 10 g/L, respectively. Concurrently, the average particle size rose from 75.3 μm (unseeded) to 82.1 μm, 125.7 μm, and 148.9 μm, respectively. Results from XRD, FTIR, EDS, and dissolved chemical analysis revealed that the solid product obtained from the recovery process was a multi-nutrient fertilizer consisting of 94.7% struvite with negligible levels of heavy metals.

Competitive adsorption of heavy metals between Ca-P and Mg-P products from wastewater during struvite crystallization

Wastewater usually contains high concentration of calcium (Ca), posing a competitive reaction with magnesium (Mg) on phosphorus (P) recovery during the struvite crystallization. The differences in the adsorption of heavy metals by Ca-P and Mg-P (struvite) generated are still unclear. Herein, we analyzed the residues of four kinds of common heavy metals (Cu, Zn, Cd, Pb) in Ca-P and Mg-P (struvite) under varying conditions (solution pH, N/P ratio, Mg/Ca ratio) in the swine wastewater and explored their possible competitive adsorption mechanisms. The experiments using synthetic wastewater and real wastewater have similar experimental patterns. However, under the same conditions, the metal (Pb) content of struvite recovered from the synthetic wastewater (16.58 mg/g) was higher than that of the real wastewater (11.02 mg/g), as predicted by the Box-Behnken Design of Response Surface Methodology (BBD-RSM). The results demonstrated that Cu was the least abundant in the precipitates compared to Zn, Cd, and Pb of almost all experimental groups with an N/P ratio greater than or equal to 10. The fact might be mainly attributed to the its stronger binding capacity of Cu ion with NH₃ and other ligands. Compared with struvite, the Ca-P product had a higher adsorption capacity for heavy metals and a lower P recovery rate. In addition, the higher solution pH and N/P ratio were favorable to obtain qualified struvite with lower heavy metal content. It can be applied to reduce the incorporation of heavy metals by modulating pH and N/P ratio through RSM, which is suitable for different Mg/Ca ratios. It is anticipated that the results obtained would offer support for the safe utility of struvite from wastewater containing Ca and heavy metals.

Unveiling the Potential of Novel Struvite–Humic Acid Composite Extracted from Anaerobic Digestate for Adsorption and Reduction of Chromium

A novel struvite–humic acid composite (S–HA) was derived from an anaerobic digestate and evaluated for the adsorption and reduction of chromium [Cr (VI)] in this study. The results indicated that the struvite–humic acid composite (S–HA) contains higher contents of oxygen-containing and aromatic functional groups (47.05% and 34.13%, respectively) and a higher specific surface area (19.3 m2 g−1). These special characteristics of S–HA contributed to its higher adsorption capacity (207.69 mg g−1 and 254.47 mg g−1 for pseudo-first and second-order kinetic models, respectively) for chromium. Furthermore, XPS analysis showed that a portion of the bonded Cr (VI) was reduced to Cr (III) by carboxyl and hydroxyl functional groups, which oxidized and changed into ketone and phenol functional groups. Based on the findings, it was concluded that the phosphate–humic acid composite has an outstanding chromium adsorptive and reduction capacity. However, more research is needed to fully understand the potential of the struvite–humic acid composite for chromium adsorption and reduction.

Morphological crystal adsorbing tetracyclines and its interaction with magnesium ion in the process of struvite crystallization by using synthetic wastewater

Struvite (MgNH₄PO₄·6H₂O) crystallization is a promising method of phosphorus recovery from wastewater. As for digestive livestock wastewater, the extensive residues of antibiotics could induce struvite recovery to spread antibiotic resistance and thereafter pose ecological risks to the environment. In this study, struvite crystals with different morphologies were produced from synthetic swine wastewater, and tetracyclines (TCs) adsorbing capacities were investigated. The important factors, including the existence of Mg²⁺ ions and initial TCs concentration, were examined. The predominant adsorption between TCs and struvite crystals was electrostatic interaction, with the maximum capacity at doxycycline (DXC) 876.5 μg/Kg, oxytetracycline (OTC) 1946.7 μg/Kg and tetracycline (TC) 2376.2 μg/Kg, respectively. Well-faceted struvite crystallites possessed high adsorption capacities than those of dendritic crystallite, due to higher Mg intensities on the crystallite surface. The increment of phosphorus concentration could trigger the transformation of struvite morphology from needle to dendritic shapes with X-shape as an intermediate stage, which would reduce Mg density in specific crystallite facets and therefore limit TCs adsorption onto struvite crystals. The existence of Mg²⁺ ion would inhibit TCs deprotonation and thereafter improve TCs adsorption onto struvite crystals. Further investigation revealed that continuously elevating initial TCs concentration would promote the formation of 1:2 transferring to 1:1 TCs-Mg chelates, which would result in a fluctuation following a drastic augment of TCs adsorption capacity.

Quantification of DOM effects on tetracyclines transport during struvite recovery from swine wastewater

Struvite (MgNH₄PO₄·6H₂O) recovered from livestock wastewater may impose a pharmacological threat to the environment, due to the extensive existence of antibiotics in the wastewater. In this study, tetracyclines (TCs) were selected as the typical antibiotics, and the individual processes of dissolved organic matters (DOM) evolution and their effects on TCs migration in struvite recovery from swine wastewater were discriminated and quantified. Results revealed that TCs transport was contributed by the adsorption of pure struvite crystals, struvite adsorbing DOM-TCs complex and DOM aggregation, which occupied 2.29-6.53%, 23.53-34.66%, and 59.09-74.19% of the total TCs migration amounts, respectively. A tangential flow filtration system was employed to divide DOM into five fractional parts on the basis of molecular weight cut-offs. Experimental results indicated that under alkaline conditions of struvite crystallization, DOMs with larger molecular weights, hydrolyzed to DOMs with smaller molecular weights, which consequently promoted TCs re-distribution in DOMs from higher molecular weights to those with lower molecular weights. Furthermore, a distribution model was developed to characterize TCs transport in struvite recovery by describing TCs distribution among various phases, including struvite adsorption, DOM-TCs complexing, DOM aggregation, and free state in the solution, respectively. These outcomes provided new understanding on DOM evolution and effects on antibiotics transport in phosphate recovery from wastewater.

Phosphorus recovery from wastewater by struvite in response to initial nutrients concentration and nitrogen/phosphorus molar ratio

Nutrients recovery from wastewater using struvite crystallization has received significant attention because the recovered nutrients can be used as a fertilizer in agriculture. However, the wastewater with different composition of nutrients might exert distinct struvite characteristics. The objective of this study is to explore the influence of nitrogen/phosphorus (N/P) molar ratio and initial nutrient concentrations on the phosphorus (P) recovery from wastewater and the crystallographic properties of struvite through batch experiments. Both the higher nutrients concentrations and N/P molar ratio in the wastewater resulted in higher recovery of P. However, initial nutrients concentration in the wastewater posed a larger effect on the formation of struvite than that of initial N/P ratio. The ratio of N to P consumed during the process varied with varying the N/P ratio or the initial nutrients concentration, indicating the existence of different crystallization mechanisms under different elemental compositions in the wastewater. The decline in solution pH was negatively correlated with the N/P ratio, whereas it was positively correlated with the nutrient concentration. The crystals produced were mainly rough (dendritic) under the N/P ratio of 2, while the morphology evolved from a regular coffin-like to irregular columnar with the increase in N/P ratio from 4 to 10. Meanwhile, the shape of the irregular cylinder gradually changed from elongated needle shape to the thick rods appearance with the increase in the nutrients concentration. Higher N/P ratio increased the nucleation rate, resulting in finer particles and an uneven crystal size distribution, but purer struvite crystals. The purity of struvite was also positively correlated with the initial nutrients concentration. The Visual MINTEQ modelling analysis demonstrated that the supersaturation ratio of struvite gradually increased with the increase in the N/P ratio or nutrients concentration, which led to a positive effect on struvite crystallization.

Effect of Organic Substances on Nutrients Recovery by Struvite Electrochemical Precipitation from Synthetic Anaerobically Treated Swine Wastewater

Anaerobically treated swine wastewater contains large amounts of orthophosphate phosphorus, ammonium nitrogen and organic substances with potential nutrients recovery via struvite electrochemical precipitation post-treatment. Lab-scale batch experiments were systematically conducted in this study to investigate the effects of initial pH, current density, organic substances upon nutrients removal, and precipitates quality (characterized by X-ray diffraction, scanning electron microscopy and element analysis via acid dissolution method) during the struvite electrochemical precipitation process. The optimal conditions for the initial pH of 7.0 and current density of 4 mA/cm² favoured nutrients removal and precipitates quality (struvite purity of up to 94.2%) in the absence of organic substances. By contrast, a more adverse effect on nutrients removal, morphology and purity of precipitates was found by humic acid than by sodium alginate and bovine albumin in the individual presence of organic substances. Low concentration combination of bovine albumin, sodium alginate, and humic acid showed antagonistic inhibition effects, whereas a high concentration combination showed the accelerating inhibition effects. Initial pH adjustment from 7 to 8 could effectively mitigate the adverse effects on struvite electrochemical precipitation under high concentration combined with organic substances (500 mg/L bovine albumin, 500 mg/L sodium alginate, and 1500 mg/L humic acid); this may help improve struvite electrochemical precipitation technology in practical application for nutrients recovery from anaerobically treated swine wastewater.