Industrial symbiosis of anaerobic digestion and pyrolysis: Performances and agricultural interest of coupling biochar and liquid digestate

Mitigation of ammonia volatilization from organic and inorganic nitrogen sources applied to soil using water hyacinth biochars

The recent global population explosion has increased people's food demand. To meet this demand, huge amounts of nitrogen (N) fertilizer have been applied in the worldwide. However, ammonia (NH3) volatilization is one of the primary factors of N loss from soil after N application causing decrease crop N utilization efficiency and productivity. Incubation experiments were conducted on an acidic clayey soil with two different N sources (urea and anaerobic digestion effluent; ADE), two differently-produced biochars, and three biochar application rates (0%, 0.25%, and 1.0% w/w). Ammonia volatilization was lower from urea (14.0-23.5 mg N kg-1) and ADE (11.3-21.0 mg N kg-1) with biochar application than those without biochar (40.1 and 26.2 mg N kg-1 from urea and ADE alone, respectively). Biochar application significantly mitigated volatilization and reduction percentages for urea and ADE were 40%-64% and 18%-55%, respectively. 1.0% biochar application mitigated volatilization significantly compared to 0.25% application regardless of N source and biochar types. Possible mechanism for volatilization mitigation for urea and ADE were increased N immobilization by soil microorganisms and accelerated net nitrification rate due to increased soil nitrifying bacteria, respectively. Overall, our results clarified different mechanisms for N volatilization mitigation from different (inorganic vs. organic) N sources with biochar application.

A comprehensive review on the preparation of biochar from digestate sources and its application in environmental pollution remediation

The preparation of biochar from digestate is one of the effective ways to achieve the safe disposal and resource utilization of digestate. Nevertheless, up to now, a comprehensive review encompassing the factors influencing anaerobic digestate-derived biochar production and its applications is scarce in the literature. Therefore, to fill this gap, the present work first outlined the research hotspots of digestate in the last decade using bibliometric statistical analysis with the help of VOSviewer. Then, the characteristics of the different sources of digestate were summarized. Furthermore, the influencing factors of biochar preparation from digestate and the modification methods of digestate-derived biochar and associated mechanisms were analyzed. Notably, a comprehensive synthesis of anaerobic digestate-derived biochar applications is provided, encompassing enhanced anaerobic digestion, heavy metal remediation, aerobic composting, antibiotic/antibiotic resistance gene removal, and phosphorus recovery from digestate liquor. The economic and environmental impacts of digestate-derived biochar were also analyzed. Finally, the development prospect and challenges of using biochar from digestate to combat environmental pollution are foreseen. The aim is to not only address digestate management challenges at the source but also offer a novel path for the resourceful utilization of digestate.

Experimental study and techno-economic analysis of co-processing system for treatment of food waste with various impurities

The study assessed a co-processing system segregating food waste (FW) with different impurities into liquid (slurry) and solid fractions and treated using anaerobic digestion (AD) and pyrolysis (Py), respectively, which is defined as ADCo-Py. Biomethane potential tests showed higher methane yield from the FW slurry fraction (572.88 mL/gVSFW) compared to the whole FW (294.37 mL/gVSFW). Pyrolyzing the FW solid fraction reduced nitrogen compounds in bio-oil by 62 % compared to the whole FW. The energy balance and economic feasibility of ADCo-Py were compared with stand-alone AD, Py, and AD integrated with incineration (ADCo-INC). While all systems required extra energy, stand-alone Py and ADCo-INC needed 3.8 and 2.8 times more energy than ADCo-Py, respectively. Techno-economic analysis favored ADCo-Py, with a net present value (NPV) of $15 million and an internal rate of return (IRR) of 34 %. These findings highlighted FW separation as a promising approach, aligning with energy and economic goals in sustainable FW management.

Digestate-derived carbonized char and activated carbon: Application perspective

The flourishment of anaerobic digestion (AD) on waste treatment emphasizes the importance of digestate valorization, which plays an essential role in determining the benefits provided by the AD process. The perception of digestate gradually shifts from waste to products to realize the concept of circular economy and maximize the benefits of digestate valorization. This review first outlined the current status of digestate valorization, focusing on thermal-chemical methods. The novel valorization methods were then summarized from the recent research, illustrating prospects for digestate valorization. Limits and perspectives are finally addressed. Methods for preparing digestate-derived activated carbon and impurity effects were elucidated. Inherent mineral content/inorganic impurity could be a niche for downstream use. High surface area and well-developed pore structure are essential for satisfying downstream use performance, but they are not the only factors. Digestate char applications other than use as an energy fuel are suggested.

A review of important heavy metals toxicity with special emphasis on nephrotoxicity and its management in cattle

Toxicity with heavy metals has proven to be a significant hazard with several health problems linked to it. Heavy metals bioaccumulate in living organisms, pollute the food chain, and possibly threaten the health of animals. Many industries, fertilizers, traffic, automobile, paint, groundwater, and animal feed are sources of contamination of heavy metals. Few metals, such as aluminum (Al), may be eliminated by the elimination processes, but other metals like lead (Pb), arsenic (As), and cadmium (Ca) accumulate in the body and food chain, leading to chronic toxicity in animals. Even if these metals have no biological purpose, their toxic effects are still present in some form that is damaging to the animal body and its appropriate functioning. Cadmium (Cd) and Pb have negative impacts on a number of physiological and biochemical processes when exposed to sub-lethal doses. The nephrotoxic effects of Pb, As, and Cd are well known, and high amounts of naturally occurring environmental metals as well as occupational populations with high exposures have an adverse relationship between kidney damage and toxic metal exposure. Metal toxicity is determined by the absorbed dosage, the route of exposure, and the duration of exposure, whether acute or chronic. This can lead to numerous disorders and can also result in excessive damage due to oxidative stress generated by free radical production. Heavy metals concentration can be decreased through various procedures including bioremediation, pyrolysis, phytoremediation, rhizofiltration, biochar, and thermal process. This review discusses few heavy metals, their toxicity mechanisms, and their health impacts on cattle with special emphasis on the kidneys.

Cascade utilization of rice straw for biogas production

To improve the biogas yield of rice straw, an innovative cascade utilization process for biogas production was proposed using a method referred to as "the first digestion + NaOH treatment + the second digestion" (labeled FSD). Both the first digestion and the second digestion of all treatments were conducted at the initial total solid (TS) loading of straw of 6%. A series of lab-scale batch experiments were conducted to investigate the effect of first digestion time (5, 10, and 15 days) on biogas production and lignocellulose structure destruction of rice straw. The results showed that the cumulative biogas yield of rice straw using the FSD process was increased by 13.63-36.14% compared with the control (CK), and the highest biogas yield of 233.57 mL g^-1 TS_added was obtained when the first digestion time was 15 days (FSD-15). The removal rates of TS, volatile solids, and organic matter were increased by 12.21-18.09%, 10.62-14.38%, and 13.44-16.88%, respectively, compared with those of CK. The results of Fourier transform infrared spectroscopy analysis revealed that the skeletal structure of rice straw was not significantly destroyed after the FSD process, but the relative contents of functional groups in rice straw were changed. The FSD process accelerated the destruction of crystallinity of rice straw, and the lowest crystallinity index of 10.19% was obtained at FSD-15. The abovementioned results indicated that the FSD-15 process is recommended for cascade utilization of rice straw in biogas production.

Effect of physical and thermal pretreatment of lignocellulosic biomass on biohydrogen production by thermochemical route: A critical review

Energy demands and immense environmental degradation have extorted for production of low-carbon and carbon-neutral fuels. Abundantly available lignocellulosic biomass is second-generation feedstock which has potential to produce biofuels. Among all biofuels, biohydrogen is carbon neutral and sustainable biofuel which can be produced by thermochemical conversion routes mainly gasification. However, there are still numerous unsolved challenges related to physicochemical properties of lignocellulosic biomass. To tackle these issues, physical, chemical and thermal pretreatment methods can be employed to improve these properties and further strengthen usability of biomass for biohydrogen production. Pelletization, torrefaction and hydrothermal carbonization pretreatment have shown significant results for treating biomass and biohydrogen enhancement. This study reviews physical and thermal pretreatment and its effect on biohydrogen yield. Framework of techno-economic analysis of processes is provided for examining feasibility of required pretreatments. This sustainable approach will help to reduce emissions and promote concept of bioenergy with carbon capture and storage.

Closing the Nutrient Loop-The New Approaches to Recovering Biomass Minerals during the Biorefinery Processes

The recovery of plant mineral nutrients from the bio-based value chains is essential for a sustainable, circular bioeconomy, wherein resources are (re)used sustainably. The widest used approach is to recover plant nutrients on the last stage of biomass utilization processes-e.g., from ash, wastewater, or anaerobic digestate. The best approach is to recover mineral nutrients from the initial stages of biomass biorefinery, especially during biomass pre-treatments. Our paper aims to evaluate the nutrient recovery solutions from a trans-sectorial perspective, including biomass processing and the agricultural use of recovered nutrients. Several solutions integrated with the biomass pre-treatment stage, such as leaching/bioleaching, recovery from pre-treatment neoteric solvents, ionic liquids (ILs), and deep eutectic solvents (DESs) or integrated with hydrothermal treatments are discussed. Reducing mineral contents on silicon, phosphorus, and nitrogen biomass before the core biorefinery processes improves processability and yield and reduces corrosion and fouling effects. The recovered minerals are used as bio-based fertilizers or as silica-based plant biostimulants, with economic and environmental benefits.

Production of biochar from crop residues and its application for anaerobic digestion

Anaerobic digestion (AD) is a viable and cost-effective method for converting organic waste into usable renewable energy. The efficiency of organic waste digestion, nonetheless, is limited due to inhibition and instability. Accordingly, biochar is an effective method for improving the efficiency of AD by adsorbing inhibitors, promoting biogas generation and methane concentration, maintaining process stability, colonizing microorganisms selectively, and mitigating the inhibition of volatile fatty acids and ammonia. This paper reviews the features of crop waste-derived biochar and its application in AD systems. Four critical roles of biochar in AD systems were identified: maintaining pH stability, promoting hydrolysis, enhancing the direct interspecies electron transfer pathway, and supporting microbial development. This work also highlights that the interaction between biochar dose, amount of organic component in the substrate, and inoculum-to-substrate ratio should be the focus of future research before deploying commercial applications.

Integrated system of anaerobic digestion and pyrolysis for valorization of agricultural and food waste towards circular bioeconomy: Review

Agricultural and food waste have become major issue affecting the environment and climate owing to growing population. However, such wastes have potential to produce renewable fuels which will help to meet energy demands. Numerous valorization pathways like anaerobic digestion, pyrolysis, composting and landfilling have been employed for treating such wastes. However, it requires integrated system that could utilize waste and promote circular bioeconomy. This review explores integration of anaerobic digestion and pyrolysis for treating agricultural and food waste. Proposed system examines the production of biochar and pyro-oil by pyrolysis of digestate. The use of this biochar for stabilizing anaerobic digestion process, biogas purification and soil amendment will promote the circular bioeconomy. Kinetic models and framework of techno-economic analysis of system were discussed and knowledge gaps have been identified for future research. This system will provide sustainable approach and offer carbon capture and storage in form of biochar in soil.

Fertiliser Effect of Ammonia Recovered from Anaerobically Digested Orange Peel Using Gas-Permeable Membranes

The manufacture of mineral N fertilisers by the Haber–Bosch process is highly energy-consuming. The nutrient recovery technologies from wastes through low-cost processes will improve the sustainability of the agricultural systems. This work aimed to assess the suitability of the gas-permeable membrane (GPM) technology to recover N from an anaerobic digestate and test the agronomic behaviour of the ammonium sulphate solution (ASS) obtained. About 62% of the total ammonia nitrogen removed from digestate using GPM was recovered, producing an ASS with 14,889 ± 2324 mg N L−1, which was more than six-fold higher than in digestate. The ASS agronomic behaviour was evaluated by a pot experiment with triticale as a plant test for 34 days in a growth chamber. Compared with the triticale fertilised with the Hoagland solution (Hoag), the ASS provided significantly higher biomass production (+29% dry matter), N uptake (+22%), and higher N agronomic efficiency 3.80 compared with 1.81 mg DM mg−1N in Hoag, and a nitrogen fertiliser replacement value of 133%. These increases can be due to a biostimulant effect provided by the organic compounds of the ASS as assessed by the FT-Raman spectroscopy. The ASS can be considered a bio-based mineral N fertiliser with a biostimulant effect.

Pyrolysis of food waste and food waste solid digestate: A comparative investigation

The effects of anaerobic digestion (AD) on pyrolysis were elaborated by comparing the pyrolysis performance of food waste (FW) and food waste solid digestate (FWSD). The pyrolysis mechanisms of FW and FWSD were revealed by experimental and kinetic analysis. The properties and potential applications of pyrolytic products from FW and FWSD were discussed. The results showed that part of organic matters of FW were consumed during AD, which altered the pyrolysis performance of FWSD. The pyrolytic gas from FW had better quality due to its higher lower heating value (LHV) (20.52 kJ/Nm³). The pyrolytic oil and biochar derived from FWSD showed better qualities as oil fuel and carbon-based absorbent. Pyrolysis of FWSD produced less nitrogen-containing pollutants (NCPs) indicated that AD coupled with pyrolysis is more environmental-friendly to treat FW. This study provides potential approach and theoretical guidance for the treatment and resource utilization of FW and FWSD.

Effect of wheat straw pretreated with liquid fraction of digestate from different substrates on anaerobic digestion performance and microbial community characteristics

The effects of liquid fraction of digestate (LFD) pretreatment on anaerobic digestion (AD) performance and microbial community characteristics were estimated. Prior to AD, LFD (LFD_SM, LFD_FW, and LFD_WS) collected separately from three continuously stirred tank reactors (CSTRs) using swine manure (SM), food waste (FW), and wheat straw (WS) as the mono-substrate was applied to pretreat WS. The results showed that AD with LFD pretreatment resulted in biomethane yields of 240.2-277.9 mL·gVS^-1, a 33.57%-54.54% improvement over the yield of the control, and also produced a time saving of 32.26%-46.77%. The pretreatment parameters were optimized for LFD pretreatment. The enhancement effect was in the order of LFD_FW > LFD_SM > LFD_WS. Simultaneously, the cellulose, hemicellulose and lignin contents in the WS and their characteristics (surface properties, crystallinity index, etc.) varied accordingly. The function of the microbial community was strengthened during the pretreatment stage, but the structure of the microbial community had a clear response to the LFD source substrates. Bacteroidetes was the most dominant phyla and was positively correlated with the hydrolysis rate. Consequently, the LFD from the different substrates used as pretreat agents could improve the AD performance of WS.