Ash-to-emission pollution controls on co-combustion of textile dyeing sludge and waste tea

Migration and transformation of Pb, Cu, and Zn during co-combustion of high-chlorine-alkaline coal and Si/Al dominated coal

Shaerhu (SEH) coal is abundant in Xinjiang, China. The utilization of SEH suffers from severe ash deposition, slagging, and fouling problems due to its high-chlorine-alkaline characteristics. The co-combustion of high-alkaline coal and other type coals containing high Si/Al oxides has been proven to be a simple and effective method that will alleviate ash-related problems, but the risk of heavy metals (HMs) contamination in this process is nonnegligible. Hence, the volatilization rates and chemical speciation of Pb, Cu, and Zn in co-combusting SEH and a high Si/Al oxides coal, i.e., Yuanbaoshan (YBS) coal were investigated in this study. The results showed that the addition of SEH increased the volatilization rates of Pb, Cu, and Zn during the co-combustion at 800°C from 23.70%, 23.97%, and 34.98% to 82.31%, 30.01%, and 44.03%, respectively, and promoted the extractable state of Cu and Zn. In addition, the interaction between SEH and YBS inhibited the formation of the Pb residue state. SEM-EDS mapping results showed that compared to Zn and Cu, the signal intensity of Pb was extremely weak in regions where some of the Si and Al signal distributions overlap. The DFT results indicated that the O atoms of the metakaolin (Al2O3⋅2SiO2) (001) surface were better bound to the Zn and Cu than Pb atoms after adsorption of the chlorinated HMs. These results contribute to a better understanding of the effects of high-alkaline coal blending combustion on Pb, Cu, and Zn migration and transformation.

N2O emission factors in bubbling fluidized bed incineration of municipal sewage sludge: The China case

The N2O emissions resulting from sludge incineration are estimated using the default values published by the Intergovernmental Panel on Climate Change (IPCC), which may differ significantly from the actual emissions. In this investigation, N2O emissions from four sludge incineration lines in two plants were monitored for varying durations. The variation in N2O emission factors (EFs) between incineration lines of the same plant was much smaller than the difference between different plants. Data on N2O EFs obtained from brief monitoring may contain variabilities of up to 30%. N2O EFs were more sensitive to temperature changes at low temperatures, necessitating extended monitoring periods to improve the reliability of N2O monitoring outcomes in cases of low furnace temperatures. Excessive use of the SNCR system to reduce NOx emissions resulted in concentrations of N2O and NH3 in the exhaust gases exceeding NOx levels. In the case of furnace temperature control and advanced reburning technology, it is advisable to utilize actual monitoring data or the smaller default values provided by the IPCC in China. Otherwise, the estimated N2O emissions may exceed the actual emissions.

Identification of potential source regions and long-range transport routes/channels of marine PM2.5 at remote sites in East Asia

Long-range transport (LRT) of air masses in East Asia and their impacts on marine PM2.5 were explored. Situated in the leeward region of East Asia, Taiwan Island marked by its elevated Central Mountain Range (CMR) separates air masses into two distinct air currents. This study aims to investigate the transport of PM2.5 from the north to the leeward region. Six transport routes (A-F) were identified and further classified them into three main channels (i.e. East, West, and South Channels) based on their transport routes and potential sources. Green Island (Site GR) and Hengchun Peninsula (Site HC) exhibited similarities in their transport routes, with Central China, North China, and Korean Peninsula being the major source regions of PM2.5, particularly during the Asian Northeastern Monsoons (ANMs). Dongsha Island (Site DS) was influenced by both Central China and coastal regions of East China, indicating Asian continental outflow (ACO) as the major source of PM2.5. The positive matrix factorization (PMF) analysis of PM2.5 resolved that soil dust, sea salts, biomass burning, ship emissions, and secondary aerosols were the major sources. Northerly Channels (i.e. East and West Channels) were primarily influenced by ship emissions and secondary aerosols, while South Channel was dominated by oceanic spray and soil dust. The results of W-PSCF and W-CWT analysis indicated that three remote sites experienced significant contributions from Central China in the highest PM2.5 concentration range (75-100%). In contrast, PM2.5 in the 0-25% and 25-50% ranges primarily originated from the open seas, with ship emissions being the prominent source. It suggested that northern regions with heavy industrialization and urbanization have impacts on high PM2.5 concentrations, while open seas are the main sources of low PM2.5 concentrations.

Effects of inherent components and disposal temperature on the melting behavior of petrochemical sludge char during CO2 gasification

Pyrolysis-coupled gasification-melting is a promising technology as it can dispose of the petrochemical sludge (PS) and recover the leftover energy. Unfortunately, there has been little research investigating the effects of pyrolysis degree on melting characteristics of the pyrolysis residue (PR) and the transformation properties of the heavy metal (HM). In this study, the function of inherent components and disposal temperature were elucidated. The results show that the moisture and light volatile could disperse the melting residue (MR) during gasification-melting treatment, causing different morphology and color of the MR. In addition, as pyrolysis temperature increased, the HMs speciation (e.g. Zn, Cu, and Cr) in the PR was transformed from bioavailable to a stable state, and the yield of PR decreased from 66.8% to 36.5%. The PR produced at 800 °C could decrease about 0.9 ∼ 1.9 potential ecological risk of releasing substances during the subsequent high-temperature gasification-melting owing to its stable HMs state and less char composition. Moreover, the gasification at 1250 °C could realize the safe disposal of the PR. Further increasing the gasification temperature to 1450 °C could not improve the acid-leaching resistance of the HMs, although the apparent concentration of C and the acid dissolution proportion of slag decreased by 6.3% and 1.7%, respectively.

Microplastics as emerging contaminants in textile dyeing sludge: Their impacts on co-combustion/pyrolysis products, residual metals, and temperature dependency of emissions

As emerging contaminants in textile dyeing sludge (TDS), the presence and types of microplastics (MPs) inevitably influence the combustion and pyrolysis of TDS. Their effects on the co-combustion/pyrolysis emissions and residual metals of TDS remain poorly understood. This study aimed to quantify the impacts of polyethylene (PE) and polypropylene (PP) on the transports and transformations of gaseous emissions and residual metals generated during the TDS combustion and pyrolysis in the air, oxy-fuel, and nitrogen atmospheres. Thermal degradation of the MPs in TDS occurred between 242-600 °C. MPs decomposed and interacted with the organic components of TDS to the extent that they increased the release of VOCs, dominated by oxygenated VOCs and hydrocarbons under the incineration and pyrolysis conditions, respectively. The presence of PE exerted a limited impact on the concentration and chemical form of metals, while PP reduced the residual amount of most metals due to the decomposition of mineral additives. Also, PP (with CaCO3 filler) reduced the acid-extractable content of cadmium, copper, and manganese in the bottom slag or coke but increased that of chromium. This study provides actionable insights into optimizing gas emissions, energy recovery, and ash reuse, thus reinforcing the pollution control strategies for both the MPs and TDS.

Study on the effect of biomass on sulfur release behavior from dyeing sludge incineration: Focusing on in-situ sulfur fixation mechanism based on model compounds

Although incineration is a recommended disposal strategy for dyeing sludge (DS), sulfurous gases problem is severe. Wood sawdust (WS) and rice husk (RH) are eco-friendly and CO₂-neutral additives to relieve sulfur emission from DS incineration. However, the interaction between organic sulfur and biomass is uninterpreted. This study explores the effect of WS and RH on the combustion behavior and sulfur evolution from organic sulfur model compound combustion via thermogravimetry (TG) with mass spectrometry (MS). Results indicated that the sulfone and mercaptan combustion activities in DS were more drastic than in other forms. WS and RH additives generally deteriorated the combustibility and burnout performance of model compounds. The combustion of mercaptan and sulfone in DS contributed to most gaseous sulfur pollutants, where CH₃SH and SO₂ were the predominant forms. WS and RH minimized the sulfur release from mercaptan and sulfone incineration, whose in-situ retention ratios reached 20.14 % and 40.57 %. The retention mechanism to sulfur could be divided into: (1) Diffusion stage: the closed structure of biomass residue restrained sulfurous gases from escaping. (2) Chemical reaction stage: multiple sulfation occurred and inhibited sulfur release. Ca/K sulfate and compound sulfates were predisposed and thermostable sulfur-fixing products for the mercaptan-WS and sulfone-RH co-combustion systems.

Chemical characteristics and spatiotemporal variation of marine fine particles for clustered channels of air masses transporting toward remote background sites in East Asia

This study investigated the chemical characteristics, spatiotemporal distribution, and source apportionment of marine fine particles (PM_2.5) for clustered transport channels/routes of air masses moving toward three remote sites in East Asia. Six transport routes in three channels were clustered based on backward trajectory simulation (BTS) in the order of: West Channel > East Channel > South Channel. Air masses transported toward Dongsha Island (DS) came mainly from the West Channel, while those transported toward Green Island (GR) and Kenting Peninsula (KT) came mostly from the East Channel. High PM_2.5 commonly occurred from late fall to early spring during the periods of Asian Northeastern Monsoons (ANMs). Marine PM_2.5 was dominated by water-soluble ions (WSIs) which were predominated by secondary inorganic aerosols (SIAs). Although the metallic content of PM_2.5 was predominated by crustal elements (Ca, K, Mg, Fe, and Al), enrichment factor clearly showed that trace metals (Ti, Cr, Mn, Ni, Cu, and Zn) came mainly from anthropogenic sources. Organic carbon (OC) was superior to elemental carbon (EC), while OC/EC and SOC/OC ratios in winter and spring were higher than those in other two seasons. Similar trends were observed for levoglucosan and organic acids. The mass ratio of malonic acid and succinic acid (M/S) was commonly higher than unity, showing the influences of biomass burning (BB) and secondary organic aerosols (SOAs) on marine PM_2.5. We resolved that the main sources of PM_2.5 were sea salts, fugitive dust, boiler combustion, and SIAs. Boiler combustion and fishing boat emissions at DS had higher contribution than those at GR and KT. The highest/lowest contribution ratios of cross-boundary transport (CBT) were 84.9/29.6% in winter and summer, respectively.

Efficient and recyclable degradation of organic dye pollutants by CeO2@ZIF-8 nanozyme-based non-photocatalytic system

Advanced oxidation processes-based catalysis system as the most typical pollutant degradation technology always suffer from poor durability and photo-dependent. Inspired by the fact that some nanomaterials exhibit catalytic properties closer to natural enzymes, a high peroxidase-like activity and stability CeO₂@ZIF-8 nanozyme was synthesized in this study for non-photodegradation of dyes pollution. Multiple characterization techniques were applied to prove the successful synthesis of the nanozyme. The influence of different parameters on the catalytic degradation of organic dye by nanozyme was investigated. This nanozyme achieved a maximum degradation efficiency of 99.81% for methyl orange and maintained its catalytic performance in repeated experiments. Possible degradation intermediates and pathways for methyl orange were then proposed. In addition, the CeO₂@ZIF-8 loaded starch/agarose films were prepared for the portable and recyclable remediation of real dye wastewater, which maintained more than 80% degradation efficiency after 5 successive cycles. These results suggested that nanozyme based non-photocatalytic system is a potential catalyst for dye degradation and it opens a new avenue to develop high-performance and recyclable catalysts for pollutant remediation.

Effect of CaO and montmorillonite additive on heavy metals behavior and environmental risk during sludge combustion

Serious pollution is caused by heavy metals (HMs) emission during sludge combustion treatment, but the addition of minerals has the ability to alleviate the migration of HMs to the gaseous state. In this study, HMs (As, Cr, Zn and Cu) behavior, speciation, and environmental risk during sludge combustion with CaO and montmorillonite (MMT) additive was investigated in the lab-scale tube furnace. The results showed that the sludge combustion was mainly determined by volatile matter. In general, CaO inhibited the volatilization of Cr, Zn, and Cu, but promoted As volatilization. MMT inhibited the volatilization of HMs, but the effect was not obvious at high temperatures. Besides, the improvement of retention effect was not found for Cr and Cu with the increase of CaO at 1000 °C, there might exist threshold value for CaO on HMs retention process. Meanwhile, CaO increased acid-soluble fraction of As significantly at high temperatures, decreased residual fraction of Cr by oxidation, converted Zn and Cu to residual fraction. MMT increased the acid-soluble fraction of As and residual fraction of Cr. In view of the HMs environmental risk in ash, the combustion temperature of sludge was necessary to control under 1000 °C and minerals additive amount was needed to manage above 1000 °C.

Bottom slag-to-flue gas controls on S and Cl from co-combustion of textile dyeing sludge and waste biochar: Their interactions with temperature, atmosphere, and blend ratio

S and Cl distribution patterns and their evolution pathways were quantified during the co-combustions of textile dyeing sludge (TDS) and waste biochar (BC). S in the flue gas rose from 10.60% at 700 °C to 45.09% at 1000 °C for the mono-combustion of TDS in the air atmosphere. At 1000 °C, S in the bottom slag and flue gas grew by 2.65% and fell by 2.11%, respectively, for the TDS mono-combustion in the 30%O₂/70%CO₂ atmosphere. The 40% BC addition increased the S retention in the bottom slag by 30.39% and decreased its release to the flue gas by 34.50% by changing the evolution of CaSO₄ and enabling more K to fix S as K₂SO₄. The decomposition of inorganic Cl was the main source of the Cl-containing gases. The 20%O₂/80%CO₂ atmosphere (36.29%) and 40% BC addition (27.26%) had higher Cl in the bottom slag than did TDS mono-combusted at 1000 °C (25.60%) by inhibiting the decomposition of organic Cl. Our study provides insights into the co-combustion of TDS and BC and controls on S and Cl for a cleaner production. Future research remains to conducted to verify scale-up experiments.