Biochar and hydrochar in the context of anaerobic digestion for a circular approach: An overview

Effect of wood and peanut shell hydrochars on the desiccation cracking characteristics of clayey soils

Soil cracking can significantly alter the water and nutrient migration pathways in the soil, influencing plant growth and development. While biochar usage has effectively addressed soil cracking, the feasibility of using less energy-intensive hydrochars in desiccating soils remains unexplored. This study investigates the impact of wood and peanut shell hydrochars on the desiccation cracking characteristics of clayey soil. A series of controlled environmental laboratory incubations with regular imaging was conducted to determine crack development's dynamic in unamended and hydrochar-amended soils. The results reveal that the addition of wood hydrochar at 2% and 4% dosage reduced the crack intensity factor (CIF) by 22% and 43%, respectively, compared to the unamended control soil. Similarly, the inclusion of peanut shell hydrochar at 2% and 4% lowered the CIF by 22% and 51%, respectively. The presence of hydrophilic groups on the surface of hydrochars, such as O-H, CH, and C-O-C, enhanced the water retention capacity, as confirmed by Fourier-transform infrared analysis. The CIF decrease is attributed to mitigated water evaporation rates, enabled by enhanced water retention within the hydrochar pore spaces. These findings are supported by scanning electron microscopy analyses of the hydrochar morphology. Despite CIF reduction with hydrochar incorporation, the crack length density (CLD) increased across all hydrochar-amended series. In contrast to unamended soil which exhibited pronounced widening of large cracks and extensive inter-pore voids, the incorporation of hydrochar resulted in higher CLD due to the formation of finer interconnecting crack meshes. Consequently, the unamended control soil suffered greater water loss due to heightened evaporation rates. This study sheds new light on the potential of hydrochars in addressing desiccation-induced soil cracking and its implications for water conservation.

Ecological consequences of biochar and hydrochar amendments in soil: assessing environmental impacts and influences

Anthropogenic activities have caused irreversible consequences on our planet, including climate change and environmental pollution. Nevertheless, reducing greenhouse gas (GHG) emissions and capturing carbon can mitigate global warming. Biochar and hydrochar are increasingly used for soil remediation due to their stable adsorption qualities. As soil amendments, these materials improve soil quality and reduce water loss, prevent cracking and shrinkage, and interact with microbial communities, resulting in a promising treatment method for reducing gas emissions from the top layer of soil. However, during long-term studies, contradictory results were found, suggesting that higher biochar application rates led to higher soil CO2 effluxes, biodiversity loss, an increase in invasive species, and changes in nutrient cycling. Hydrochar, generated through hydrothermal carbonization, might be less stable when introduced into the soil, which could lead to heightened GHG emissions due to quicker carbon breakdown and increased microbial activity. On the other hand, biochar, created via pyrolysis, demonstrates stability and can beneficially impact GHG emissions. Biochar could be the preferred red option for carbon sequestration purposes, while hydrochar might be more advantageous for use as a gas adsorbent. This review paper highlights the ecological impact of long-term applications of biochar and hydrochar in soil. In general, using these materials as soil amendments helps establish a sustainable pool of organic carbon, decreasing atmospheric GHG concentration and mitigating the impacts of climate change.

Utilization of plant-derived wastes as the potential biohydrogen source: a sustainable strategy for waste management

The sustainable economy has shown a renewed interest in acquiring access to the resources required to promote innovative practices that favor recycling and the reuse of existing, unconsidered things over newly produced ones. The production of biohydrogen through dark anaerobic fermentation of organic wastes is one of the intriguing possibilities for replacing fossil-based fuels through the circular economy. At present, plant-derived waste from the agro-based industry is the main global concern. When these wastes are improperly disposed of in landfills, they become the habitat for several pathogens. Additionally, it contaminates surface water as a result of runoff, and the leachate that is created from the waste enters groundwater and degrades its quality. However, cellulose and hemicellulose-rich plant wastes from agriculture fields and agro-based industries have been employed as the most efficient feedstock since carbohydrates are the primary substrate for the synthesis of biohydrogen. To produce biohydrogen from plant-derived wastes on a large scale, it is necessary to explore comprehensive knowledge of lab-scale parameters and pretreatment strategies. This paper summarizes the problems associated with the improper management of plant-derived wastes and discusses the recent developments in dark fermentation and substrate pretreatment techniques with the goal of gaining significant insight into the biohydrogen production process. It also highlights the utilization of anaerobic digestate, which is left over after biohydrogen gas as feedstock for the development of value-added products such as volatile fatty acids (VFA), biochar, and biofertilizer.

A comprehensive review on the preparation of biochar from digestate sources and its application in environmental pollution remediation

The preparation of biochar from digestate is one of the effective ways to achieve the safe disposal and resource utilization of digestate. Nevertheless, up to now, a comprehensive review encompassing the factors influencing anaerobic digestate-derived biochar production and its applications is scarce in the literature. Therefore, to fill this gap, the present work first outlined the research hotspots of digestate in the last decade using bibliometric statistical analysis with the help of VOSviewer. Then, the characteristics of the different sources of digestate were summarized. Furthermore, the influencing factors of biochar preparation from digestate and the modification methods of digestate-derived biochar and associated mechanisms were analyzed. Notably, a comprehensive synthesis of anaerobic digestate-derived biochar applications is provided, encompassing enhanced anaerobic digestion, heavy metal remediation, aerobic composting, antibiotic/antibiotic resistance gene removal, and phosphorus recovery from digestate liquor. The economic and environmental impacts of digestate-derived biochar were also analyzed. Finally, the development prospect and challenges of using biochar from digestate to combat environmental pollution are foreseen. The aim is to not only address digestate management challenges at the source but also offer a novel path for the resourceful utilization of digestate.

Reshaping environmental sustainability: Poultry by-products digestate valorization for enhanced biochar performance in methylene blue removal

Anaerobic digestion is a highly effective and innovative method for treating organic waste while simultaneously generating energy. However, the treatment of the resulting digestate remains a challenging endeavor. To address this issue, poultry by-products digestate is used in this study to prepare biochars at two different pyrolysis temperatures (500/600 °C). Despite their potential, the utilization of untreated biochar is restricted due to its inadequate adsorption capacity. Therefore, each biochar was chemically activated using either HNO3 or KOH to synthesize four activated biochars (BC5@KOH, BC6@HNO3, BC5@HNO3, and BC6@HNO3). The aim is to investigate how the nature of chemical activation and pyrolysis temperature influence the adsorption of methylene blue dye. Characterization techniques, including X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), Raman spectroscopy, scanning electron microscopy (SEM), Raman analysis, and pHpzc determination, were exploited to comprehensively elucidate the structure and composition of both unprocessed and chemically activated biochars. Among the activated biochars, the adsorbent BC5@HNO3 exhibits the highest methylene blue (MB) adsorption capacity, reaching 101.72 mg.g-1 at 298 K under (pH = 2, ads dose = 0.6 g.L-1, shaking time of 20 min, as optimal conditions for MB adsorption. Adsorption data for each adsorbent strongly aligns with both the Langmuir isotherm model and the pseudo-second-order kinetic model. Moreover, the thermodynamic study reveals that the adsorption process was endothermic and spontaneous. The adsorption mechanism of MB dye was explored using various analytical techniques, including FTIR, SEM, PZC, and pH impact assessment. The findings suggest correlations with electrostatic interactions, hydrogen bonding, pore filling, as well as n-π and π-π interactions. Apparently, activated biochars play a crucial role in efficiently removing methylene blue dye, showcasing their potential as environmentally friendly and effective adsorbents.

Advances, trends and challenges in the use of biochar as an improvement strategy in the anaerobic digestion of organic waste: a systematic analysis

A recently strategy applied to anaerobic digestion (AD) is the use of biochar (BC) obtained from the pyrolysis of different organic waste. The PRISMA protocol-based review of the most recent literature data from 2011-2022 was used in this study. The review focuses on research papers from Scopus® and Web of Knowledge®. The review protocol used permits to identify 169 articles. The review indicated a need for further research in the following challenges on the application of BC in AD: i) to increase the use of BC in developing countries, which produce large and diverse amounts of waste that are the source of production of this additive; ii) to determine the effect of BC on the AD of organic waste under psychrophilic conditions; iii) to apply tools of machine learning or robust models that allow the process optimization; iv) to perform studies that include life cycle and technical-economic analysis that allow identifying the potential of applying BC in AD in large-scale systems; v) to study the effects of BC on the agronomic characteristics of the digestate once it is applied to the soil and vi) finally, it is necessary to deepen in the effect of BC on the dynamics of nitrogen and microbial consortia that affect AD, considering the type of BC used. In the future, it is necessary to search for new solutions in terms of the transport phenomena that occurs in AD with the use of BC using robust and precise mathematical models at full-scale conditions.

Sustainable environmental practices of tea waste-a comprehensive review

Tea, the major beverage worldwide, is one of the oldest commercial commodities traded from ancient times. Apart from many of its advantages, including health, socio-economic, climatic, and agro-ecological values, FAO has recognized that the tea value chain covering its growth in the field, processing and marketing, and finally, the hot cup at the user's hand needs to be made sustainable during all these stages. Tea generates a lot of waste in different forms in different stages of its growth and processing, and these wastes, if not managed properly, may cause environmental pollution. A planned utilization of these wastes as feedstocks for various processes can generate more income, create rural livelihood opportunities, help grow tea environmentally sustainable, avoid GHG emissions, and make a real contribution to SDGs. Thermochemical and biological conversion of tea wastes generates value-added products. This review provides an overview on the impacts of the tea wastes on the environment, tea waste valorization processes, and applications of value-added products. The application of value-added products for energy generation, wastewater treatment, soil conditioners, adsorbents, biofertilizers, food additives, dietary supplements, animal feed bioactive chemicals, dye, colourant, and phytochemicals has been reviewed. Further, the challenges in sustainable utilization of tea wastes and opportunities for commercial exploitation of value-added products from tea wastes have been reviewed.

Co-hydrothermal carbonization of pine residual sawdust and non-dewatered sewage sludge - effect of reaction conditions on hydrochar characteristics

Waste valorization is mandatory to develop and consolidate a circular bioeconomy. It is necessary to search for appropriate processes to add value to different wastes by utilizing them as feedstocks to provide energy, chemicals, and materials. For instance, hydrothermal carbonization (HTC) is an alternative thermochemical process that has been suggested for waste valorization aiming at hydrochar production. Thus, this study proposed the Co-HTC of pine residual sawdust (PRS) with non-dewatered sewage sludge (SS) - two wastes largely produced in sawmills and wastewater treatment plants, respectively - without adding extra water. The influence of temperature (180, 215, and 250 °C), reaction time (1, 2, and 3 h), and PRS/SS mass ratio (1/30, 1/20, and 1/10) on the yield and characteristics of the hydrochar were evaluated. The hydrochars obtained at 250 °C had the best coalification degree, showing the highest fuel ratio, high heating value (HHV), surface area, and N, P, and K retention, although presenting the lowest yields. Conversely, hydrochar functional groups were generally reduced by increasing Co-HTC temperatures. Regarding the Co-HTC effluent, it presented acidic pH (3.66-4.39) and high COD values (6.2-17.3 g·L^-1). In general, this new approach could be a promising alternative to conventional HTC, in which a high amount of extra water is required. Besides, the Co-HTC process can be an option for managing lignocellulosic wastes and sewage sludges while producing hydrochar. This carbonaceous material has the potential for several applications, and its production is a step towards a circular bioeconomy.

Effects of Iron, Lime, and Porous Ceramic Powder Additives on Methane Production from Brewer's Spent Grain in the Anaerobic Digestion Process

The process of anaerobic digestion used for methane production can be enhanced by dosing various additive materials. The effects of these materials are dependent on various factors, including the processed substrate, process conditions, and the type and amount of the additive material. As part of the study, three different materials-iron powder, lime, and milled porous ceramic-were added to the 30-day anaerobic digestion of the brewer's spent grain to improve its performance. Different doses ranging from 0.2 to 2.3 gTS × L-1 were tested, and methane production kinetics were determined using the first-order model. The results showed that the methane yield ranged from 281.4 ± 8.0 to 326.1 ± 9.3 mL × gVS-1, while substrate biodegradation ranged from 56.0 ± 1.6 to 68.1 ± 0.7%. The addition of lime reduced the methane yield at almost all doses by -6.7% to -3.3%, while the addition of iron powder increased the methane yield from 0.8% to 9.8%. The addition of ceramic powder resulted in a methane yield change ranging from -2.6% to 4.6%. These findings suggest that the use of additive materials should be approached with caution, as even slight changes in the amount used can impact methane production.

Digestate-derived carbonized char and activated carbon: Application perspective

The flourishment of anaerobic digestion (AD) on waste treatment emphasizes the importance of digestate valorization, which plays an essential role in determining the benefits provided by the AD process. The perception of digestate gradually shifts from waste to products to realize the concept of circular economy and maximize the benefits of digestate valorization. This review first outlined the current status of digestate valorization, focusing on thermal-chemical methods. The novel valorization methods were then summarized from the recent research, illustrating prospects for digestate valorization. Limits and perspectives are finally addressed. Methods for preparing digestate-derived activated carbon and impurity effects were elucidated. Inherent mineral content/inorganic impurity could be a niche for downstream use. High surface area and well-developed pore structure are essential for satisfying downstream use performance, but they are not the only factors. Digestate char applications other than use as an energy fuel are suggested.

Hydrochar mediated anaerobic digestion of bio-wastes: Advances, mechanisms and perspectives

Bio-wastes treatment and disposal has become a challenge because of their increasing output. Given the abundant organic matter in bio-wastes, its related resource treatment methods have received more and more attention. As a promising strategy, anaerobic digestion (AD) has been widely used in the treatment of bio-wastes, during which not only methane as energy can be recovered but also their reduction can be achieved. However, AD process is generally disturbed by some internal factors (e.g., low hydrolysis efficiency and accumulated ammonia) and external factors (e.g., input pollutants), resulting in unstable AD operation performance. Recently, hydrochar was wildly found to improve AD performance when added to AD systems. This review comprehensively summarizes the research progress on the performance of hydrochar-mediated AD, such as increased methane yield, improved operation efficiency and digestate dewatering, and reduced heavy metals in digestate. Subsequently, the underlying mechanisms of hydrochar promoting AD were systematically elucidated and discussed, including regulation of electron transfer (ET) mode, microbial community structure, bio-processes involved in AD, and reaction conditions. Moreover, the effects of properties of hydrochar (e.g., feedstock, hydrothermal carbonization (HTC) temperature, HTC time, modification and dosage) on the improvement of AD performance are systematically concluded. Finally, the relevant knowledge gaps and opportunities to be studied are presented to improve the progress and application of the hydrochar-mediated AD technology. This review aims to offer some references and directions for the hydrochar-mediated AD technology in improving bio-wastes resource recovery.

Conductive black carbon promoted biotransformation of undissolved 2, 2'-dinitrobiphenyl by mediating electron transfer

With low bioaccessbility, persistence of the undissolved organic pollutants in soil and sediments poses threat to health of the resident. Although ubiquitous black carbon catalyzes a wide range of biogeochemical reactions in nature, its role in biotransformation of the compounds in non-aqueous phase like 2, 2'-nitrobiphenyl remains unclear. Reduction rate constants of 2, 2'-dinitrobiphenyl by Shewanella oneidensis MR-1 increased from 0.0044 h^-1 by 7-fold to 0.035 h^-1 in the presence of black carbons produced at pyrolysis temperature of 250-900 °C. Accordingly, electrical conductivity of black carbon was enhanced from 0 to 5.56 S∙cm^-1. The reactivity of black carbon for catalyzing the biotransformation positively correlated with its electrical conductivity (R² > 0.89), which was strongly associated with conductive graphitic clusters in it. The surface oxygenated groups in black carbon were likely not involved in the bioreduction. This work attaches importance to role of the ubiquitous black carbon in natural biotransformation of the undissolved pollutants, and elucidates new mechanism for the biotransformation.

Anaerobic digestate valorization beyond agricultural application: Current status and prospects

The flourishment of anaerobic digestion emphasizes the importance of digestate valorization, which is essential in determining the benefits of the anaerobic digestion process. Recently the perception of digestate gradually shifted from waste to products to realize the concept of circular economy and maximize the benefits of digestate valorization. Land application of digestate should be the simplest way for digestate valorization, while legislation restriction and environmental issues emphasize the necessity of novel valorization methods. This review then outlined the current methods for solid/liquid digestate valorization, nutrient recovery, microalgae cultivation, and integration with biological and thermochemical processes. The novel valorization routes proposed were summarized, with their challenges and prospects being discussed. Integrating anaerobic digestion with thermochemical methods such as hydrothermal carbonization should be a promising strategy due to the potential market value of hydrochar/biochar-derived products.

Machine learning-assisted exploration for carbon neutrality potential of municipal sludge recycling via hydrothermal carbonization

In the context of advocating carbon neutrality, there are new requirements for sustainable management of municipal sludge (MS). Hydrothermal carbonization (HTC) is a promising technology to deal with high-moisture MS considering its low energy consumption (without drying pretreatment) and value-added products (i.e., hydrochar). This study applied machine learning (ML) methods to conduct a holistic assessment with higher heating value (HHV) of hydrochar, carbon recovery (CR), and energy recovery (ER) as model targets, yielding accurate prediction models with R² of 0.983, 0.844 and 0.858, respectively. Furthermore, MS properties showed positive (e.g., carbon content, HHV) and negative (e.g., ash content, O/C, and N/C) influences on the hydrochar HHV. By comparison, HTC parameters play a critical role for CR (51.7%) and ER (52.5%) prediction. The primary sludge was an optimal HTC feedstock while anaerobic digestion sludge had the lowest potential. This study provided a comprehensive reference for sustainable MS treatment and industrial application.

A review on hydrothermal carbonization of potential biomass wastes, characterization and environmental applications of hydrochar, and biorefinery perspectives of the process

It is imperative to search for appropriate processes to convert wastes into energy, chemicals, and materials to establish a circular bio-economy toward sustainable development. Concerning waste biomass valorization, hydrothermal carbonization (HTC) is a promising route given its advantages over other thermochemical processes. From that perspective, this article reviewed the HTC of potential biomass wastes, the characterization and environmental utilization of hydrochar, and the biorefinery potential of this process. Crop and forestry residues and sewage sludge are two categories of biomass wastes (lignocellulosic and non-lignocellulosic, respectively) readily available for HTC or even co-hydrothermal carbonization (Co-HTC). The temperature, reaction time, and solid-to-liquid ratio utilized in HTC/Co-HTC of those biomass wastes were reported to range from 140 to 370 °C, 0.05 to 48 h, and 1/47 to 1/1, respectively, providing hydrochar yields of up to 94 % according to the process conditions. Hydrochar characterization by different techniques to determine its physicochemical properties is crucial to defining the best applications for this material. In the environmental field, hydrochar might be suitable for removing pollutants from aqueous systems, ameliorating soils, adsorbing atmospheric pollutants, working as an energy carrier, and performing carbon sequestration. But this material could also be employed in other areas (e.g., catalysis). Regarding the effluent from HTC/Co-HTC, this byproduct has the potential for serving as feedstock in other processes, such as anaerobic digestion and microalgae cultivation. These opportunities have aroused the industry interest in HTC since 2010, and the number of industrial-scale HTC plants and patent document applications has increased. The hydrochar patents are concentrated in China (77.6 %), the United States (10.6 %), the Republic of Korea (3.5 %), and Germany (3.5 %). Therefore, considering the possibilities of converting their product (hydrochar) and byproduct (effluent) into energy, chemicals, and materials, HTC or Co-HTC could work as the first step of a biorefinery. And this approach would completely agree with circular bioeconomy principles.

Current and prognostic overview on the strategic exploitation of anaerobic digestion and digestate: A review

The depletion of fossil fuels and increasing demand for energy are encountered by generating renewable biogas. Anaerobic digestion (AD) produces not only biogas, also other value-added products from the digestate using various organic, municipal and industrial wastes which have several benefits like remediating waste, reduces greenhouse gas emissions, renewable energy generation and securing socio-economic status of bio-based industries. This review work critically analyzes the biorefinery approaches on AD process for the production of biogas and digestate, and their direct and indirect utilization. The left-out residue obtained from AD is called 'digestate' which enriched with organic matter, nitrogen, heavy metals and other valuable micronutrients. However, the direct disposal of digestate to the land as fertilizer/landfills creates various environmental issues. Keeping this view, the digestate should be upgraded or transformed into high valued products such as biofertilizer, pyrochar, biodiesel, syngas and soil conditioner that can aid to enrich the soil nutrients and ensures the safe environment as well. In this context, the present review focused to illustrate the current techniques and different strategic exploitations on AD proper management of digestate products for storage and further applications. Such a technology transfer provides a proven strategic mechanism towards the enhancement of the sustainability of bio-based industries, attaining the energy demand, safest waste management, protection of environment and reduces the socio-economic issues of the industrial sector.

Integrated system of anaerobic digestion and pyrolysis for valorization of agricultural and food waste towards circular bioeconomy: Review

Agricultural and food waste have become major issue affecting the environment and climate owing to growing population. However, such wastes have potential to produce renewable fuels which will help to meet energy demands. Numerous valorization pathways like anaerobic digestion, pyrolysis, composting and landfilling have been employed for treating such wastes. However, it requires integrated system that could utilize waste and promote circular bioeconomy. This review explores integration of anaerobic digestion and pyrolysis for treating agricultural and food waste. Proposed system examines the production of biochar and pyro-oil by pyrolysis of digestate. The use of this biochar for stabilizing anaerobic digestion process, biogas purification and soil amendment will promote the circular bioeconomy. Kinetic models and framework of techno-economic analysis of system were discussed and knowledge gaps have been identified for future research. This system will provide sustainable approach and offer carbon capture and storage in form of biochar in soil.

Effects of Iron-Loaded Biochar on the Anaerobic Co-Digestion of Food Waste and Sewage Sludge and Elucidating the Mechanism Thereof

The inhibition of volatile fatty acid (VFA) production is an important factor affecting biogas (methane) production in the anaerobic co-digestion systems comprising food waste and sewage sludge. In this study, batch experiments were conducted at medium temperature (36 ± 0.5 °C), during which the biogas production index and material–liquid characteristic parameters of the anaerobic digestion systems containing different concentrations of iron-loaded biochar (Fe-BC) were monitored. The cumulative biogas production data were analyzed using a modified Gompertz kinetic model to determine the effect of the Fe-BC on biogas production in the anaerobic co-digestion system. Studies have shown that addition of Fe-BC does not significantly influence the hydrolysis and acidification stages of anaerobic co-digestion, but does have a significant effect on promoting methanogenesis by alleviating the accumulation of VFAs and improving both the buffer capacity of the system and the efficiency of substrate-to-biogas conversion. When the Fe-BC concentration was 16 g·L−1, the cumulative biogas production reached 329.42 mL·g-VS−1, which was 49.7% higher than the blank group, and the lag period was 3.55 d, which was 42% shorter than the blank group. Mechanistic studies have shown that Fe-BC increased the concentration of coenzyme F420 and the conductivity of the digestate in the co-digestion system, which increased the activity of methanogens in the anaerobic digestion system, thereby promoting methanogenesis.