Treatment and utilization of swine wastewater - A review on technologies in full-scale application

Comparative efficacy of anaerobic digestion systems in removing antimicrobial resistance genes from swine wastewater

Swine farm wastewater is a major reservoir of antimicrobial resistance genes (ARGs). Anaerobic digestion (AD), widely implemented in farms, has been extensively studied for ARG removal. However, a comparative study on ARG removal efficiency across the four principal AD systems - up-flow anaerobic sludge blanket (UASB), continuous stirred tank reactor (CSTR), buried biogas digester (BBD), and septic tank (SPT) - is lacking. Herein, we employed metagenomic sequencing, ultra-performance liquid chromatography-tandem mass spectrometry, as well as atomic absorption spectrometry/atomic fluorescence spectrophotometry, and revealed that UASB and CSTR achieved higher removal efficiencies for both ARGs (67% and 57%) and antibiotic residues (100% and 90%) compared to BBD and SPT. Acinetobacter, Escherichia, Pseudomonas and Streptococcus were the primary ARG hosts, comprising over 65% of the total abundance in influent samples. UASB and CSTR systems demonstrated superior removal efficiencies for both mobile genetic elements (MGEs) and antibiotic residues, both of which had essential impacts on ARG profiles. In addition, heavy metals might contribute to variation in ARGs through horizontal gene transfer. Collectively, the variation in microbial communities and better removal of both MGEs and antibiotic residues contribute to the remarkable ARG removal efficiency of UASB and CSTR, therefore, advocating for the widespread adoption of these two AD systems in swine farms.

Piggery wastewater treatment by solar photo-Fenton coupled with microalgae production

Pig farming generates highly polluted wastewater that requires effective treatment to minimize environmental damage. Microalgae can recover nutrients from piggery wastewater (PWW), but excessive nutrient and turbidity levels inhibit their growth. Solar photo-Fenton (PF) offer a sustainable and cost-effective pretreatment to allow microalgal growth for further PWW treatment. This study optimized the concentrations of PF reagents to minimise water and nutrient inputs while maintaining microalgae-based treatment efficiency. PF trials were conducted in pilot-scale raceway ponds under solar radiation, testing different concentrations of FeSO4 (4.48 and 8.95 mM) and H2O2 (77, 154, and 309 mM). Following PF, Tetradesmus obliquus was used in a biological treatment of PWW to recover the remaining nutrients. PF achieved high removal efficiencies for turbidity (97.6-99.5 %), total organic carbon (59.2-77.1 %), and chemical oxygen demand (83.8-94.7 %), but ammonium was not significantly removed. Phosphorus was almost completely removed through iron precipitation during neutralisation. Lowering the H2O2 concentration from 309 to 77 mM did not compromise removal efficiency but reducing FeSO4 below 8.95 mM negatively affected the process. Consequently, 8.95 mM FeSO4 and 77 mM H2O2 were selected for microalgae production. The pretreated PWW could be recycled at least once for microalgal production, without nutrient supplementation, improving biomass productivity and PWW treatment, especially targeting ammonium. Phosphorus supplementation, however, did not significantly boost biomass productivity or treatment efficiency. Moreover, the iron sludge generated from PF pretreatment contained enough NPK to be repurposed as an organic fertilizer boosting sustainable agricultural practices. These findings encourage further investigation of this emerging combined technology towards wastewater treatment at large-scale.

How to combine SBR and A/O process for pollutant removal in treating digested effluent of swine wastewater

To solve the problem of low chemical oxygen demand (COD)/N and poor efficiency of single-stage sequencing batch reactor (SBR) or anoxic/oxic process (A/O) in treatment of digested effluent of swine wastewater, combined SBR-A/O and A/O-SBR processes were employed in the addition ratios of 0, 10%, 30%, and 40% (V/V)) of raw swine wastewater (RS). Analysis of pollutants removal performance of SBR-A/O and A/O-SBR systems showed no significant difference between the two systems without RS addition. However, after adding RS, the pollutants removal efficiency of the two systems increased with the increase in the ratio of RS, with SBR-A/O system presenting better pollutants removal performance than A/O-SBR system. The SBR-A/O system exhibited the best pollutant removal performance in the 40% RS addition, with the effluent concentrations of COD, ammonium nitrogen (NH4+-N), and total inorganic nitrogen (TIN) reaching 428, 8.82, and 134 mg/L, respectively. The first-stage reactor (SBR) of SBR-A/O system ensured high NH4+-N and TIN removal owing to its high COD/NOx-N and dissolved oxygen levels, while the second-stage reactor (A/O) of the SBR-A/O system ensured low effluent COD. The COD, NH4+-N, and TIN removal efficiencies of the SBR-A/O system were 3.3, 0.2, and 0.6 percentage points higher than those of the A/O-SBR system in the 40% RS addition, respectively. The better pollutants removal efficiency of SBR-A/O system could be attributed to the higher sludge concentration, sludge specific activity, and functional bacterial abundance, when compared with those in the A/O-SBR system.

Enhancement of livestock wastewater treatment by a novel wooden-modified biocarrier

Intensive livestock wastewater poses threat to ecosystem. A novel wooden-modified biocarrier was applied in this study to enhance the livestock wastewater treatment in anoxic-aerobic systems. Compared to the ordinary polyethylene (PE) biocarrier, the novel wooden-modified biocarrier improved the biomass owing to its rough surface and porous side wall, and had better nitrogen removal ability. The biomass of wooden-modified biocarrier was 6.3 ± 1.1 and 36.4 ± 17.0 times that of PE biocarrier in anoxic and aerobic condition, respectively. The removal rates of ammonia nitrogen and total nitrogen of this novel biocarrier on specific biofilm's aera eventually stabilized at 0.64 ± 0.10 and 0.94 ± 0.21 g N/m2/d, respectively. Notably, this wooden-modified biocarrier was conducive to increase nitrogen removal by simultaneous nitrification and denitrification to some extent. The biofilm on novel modified biocarrier had higher extracellular polymeric substances (EPS) contents than activated sludge (AS), and the proportions of polysaccharides (PS) in EPS from biocarrier were more than those from AS. Compared to PE biocarrier and AS, the wooden-modified biocarriers enhanced the enrichment of nitrifying and denitrifying bacteria, and promoted the membrane transport and aerobic nitrogen metabolism. This study confirmed the superiority of wooden-modified biocarrier and provided reference for the treatment of high concentration sewage in full-scale project.

Fulvic acid mediated highly efficient heterotrophic nitrification-aerobic denitrification by Paracoccus denitrificans XW11 with reduced C/N ratio

Reducing the C/N ratio requirements for heterotrophic nitrification-aerobic denitrification (HNAD) is crucial for its practical application; however, it remains underexplored. In this study, a highly efficient HNAD bacterium, Paracoccus denitrificans XW11, was isolated. The HNAD characteristics of XW11 were studied, and the redox mediator fulvic acid (FA) was used to reduce the C/N requirements. Whole-genome sequencing revealed multiple denitrification genes in XW11; however, nitrification genes were not identified, because heterotrophic nitrification-related gene sequences were not included in the database. However, the nitrogen removal related enzyme activity test revealed complete nitrification and denitrification pathways. Reverse transcription PCR showed that the membrane-bound nitrate reductase (NarG), rather than the periplasmic nitrate reductase, was responsible for aerobic denitrification. The conventional nitrite reductase (NirS) also does not mediate nitrite denitrification. When the C/N ratio was 10, the ammonia removal efficiency of the Control was 71.71 % and the addition of FA increased it to 86.12 %. Transcriptomic analysis indicated electron flow from the carbon source to FA without proton transmembrane transport, and the presence of FA constructs another electron transfer system. The redox potential of oxidized FA/reduced FA is 0.3679 V, avoiding competition for electrons from Complex III. Thus, ammonia monooxygenase obtains electrons more easily, thereby promoting nitrification. The enzyme activity test of the nitrification process confirmed this view. In addition, NarG expression increased, and the denitrification process was enhanced. Overall, FA improved HNAD efficiency by facilitating electron transfer to the nitrogen dissimilation process, offering a novel approach to reduce the C/N requirement of HNAD.

Effects of LED lights and cytokinin on the phytotreatment of simulated swine wastewater by Azolla spp.: Pollutant removal and biomass valorization

Phytoremediation is an eco-friendly and affordable option for tackling wastewater pollutants. The study focused on how light-emitting diodes (LED) light exposure, measured by intensity and duration (photoperiod), along with cytokinin, impacts Azolla microphylla's simulated swine wastewater treatment performance and biomass production. Under optimal treatment conditions, high removals of COD (89.2 % to 90.8 %), N-NH4+ (72.6 % to 91.2 %), N-NO3- (84.4 % to 88.6 %), Cu (75.4 % to 86.4 %), sulfamethoxazole (77.0 % to 79.0 %), P-PO43- (54.1 % to 59.9 %) and DOC (67.4 % to 71.3 %) while Zn presented a more moderate reduction (2.0 % to 9.7 %). Biomass productivity reached up to 34.8 t ha-1 yr-1. Protein production accounted for 23 % to 27 % of dry weight, while lipids ranged from 20 % to 34 % of dry biomass. Carbohydrate content varied from 8 % to 28 % of fresh weight. Higher light intensities, with both high or low values of photoperiods, and low concentrations of cytokinin were identified as optimal conditions for removal of almost all pollutants. However, pollutant removal was impacted differently by LED light and cytokinin concentration. In treatment conditions with the shortest photoperiods (8 h), the lowest residual Cu and Zn concentrations, whereas with longer photoperiods (24 h), the lowest residual concentrations of N-NH4+ and P-PO43- concentrations were recorded. On the other hand, SMX was the only parameter in which cytokinin had a clear influence on its removal, with the lowest residual concentration observed under 8-hour photoperiods combined with the lowest tested cytokinin concentrations (0.3 mg L-1). For residual COD and N-NO3-, no discernible pattern was evident for any of the analyzed factors. Therefore, the study demonstrates the potential for treating simulated swine wastewater using Azolla microphylla, aligned with its ability to produce biomass rich in high-value compounds.

Associative analysis of sludge microbiota and wastewater degradation efficacy within swine farm sludge systems

Industrial wastewater management is a significant global challenge. Sludge microbiota from swine farms may play a crucial role in enhancing wastewater treatment processes, thereby reducing water pollution from industrial activities. A deeper understanding of this complex community could lead to innovative approaches for improving wastewater treatment methods. Sludge samples were collected from the anaerobic, sedimentation, and thickening tanks of ten swine farms. The microbiota communities were analyzed using 16S rRNA full-length sequencing on the PacBio platform, with subsequent data analysis conducted on the QIIME2 platform utilizing the SILVA database. Compared to anaerobic and thickening tanks, the sedimentation tanks exhibited a unique profile of sludge microbiota, with higher abundances of the phyla Proteobacteria, Bacteroidota, and Caldatribacteriota. Additionally, sludges from farms already utilized in processing industrial water-specifically farms B, G, and J-contained higher concentrations of bacteria (>20 ng/μL), indicating the robustness of the bacterial load for practical industrial use. Furthermore, sludge from farms with higher alpha diversity, such as E, G, I, and J, exhibited enriched degradation profiles, including the degradation of aromatic compounds, polymers, industrial compounds, toluene, and vanillin. The farms were categorized based on wastewater ammonia nitrogen degradation levels, revealing a clustering effect of the microbiota from the sedimentation tanks in the Principal Coordinates Analysis (PCoA) plot. A higher relative abundance of the families Rhodocyclaceae, AKYH767, and Comamonadaceae, and a lower abundance of the families Anaerolineaceae and Christensenellaceae, were found in groups with high ammonia nitrogen reduction, suggesting potential targets for bioaugmentation strategies. In conclusion, this study underscores the critical role of microbial abundance, composition, and biodiversity in optimizing wastewater treatment and advocates for comprehensive microbiota analysis to identify suitable sludge for industrial applications.

Magnetite particles accelerate methanogenic degradation of highly concentrated acetic acid in anaerobic digestion process

The anaerobic digestion (AD) process has become significant for its capability to convert organic wastewater into biogas, a valuable energy source. Excessive acetic acid accumulation in the anaerobic digester can inhibit methanogens, ultimately leading to the deterioration of process performance. Herein, the effect of magnetite particles (MP) as an enhancer on the methanogenic degradation of highly-concentrated acetate (6 g COD/L) was examined through long-term sequential AD batch tests. Bioreactors with (AM) and without (AO) MP were compared. AO experienced inhibition and its methane production rate (qm) converged to 0.45 L CH4/g VSS/d after 10 sequential batches (AO10, the 10th batch in a series of the sequential batch tests conducted using bioreactors without MP addition). In contrast, AM achieved 3-425% higher qm through the sequential batches, indicating that MP could counteract the inhibition caused by the highly-concentrated acetate. MP addition to inhibited bioreactors (AO10) successfully restored them, achieving qm of 1.53 L CH4/g VSS/d, 3.4 times increase from AO10 after 8 days lag time, validating its potential as a recovery strategy for inhibited digesters with acetate accumulation. AM exhibited higher microbial populations (1.8-3.8 times) and intracellular activity (9.3 times) compared to AO. MP enriched Methanosaeta, Peptoclostridium, Paraclostridium, OPB41, and genes related to direct interspecies electron transfer and acetate oxidation, potentially driving the improvement of qm through MP-mediated methanogenesis. These findings demonstrated the potential of MP supplementation as an effective strategy to accelerate acetate-utilizing methanogenesis and restore an inhibited anaerobic digester with high acetate accumulation.

Minimization of heavy metal adsorption in struvite through effective separation and manipulation of flow field

The admixture of heavy metals on struvite during the P recovery process from wastewater will affect its value for safe agricultural application, but it is not clear how to effectively separate heavy metals from struvite. Herein, a two-stage separation reactor (static and dynamic) has been developed to achieve efficient separation of heavy metals and struvite. The generation of struvite from real swine wastewater would naturally precipitate to the lowest layer under static conditions, leading to an enrichment of heavy metals (75 % Cu and 84 % Zn) in suspension. Meanwhile, phosphorus recovery from real swine wastewater results in the generation of a large amount of fines flowing out of the reactor due to the effects of suspended solids (SS), etc., making it necessary to recover phosphorus by static separation. For the dynamic separation step, we also analyzed the characteristics of struvite formation at different rotational speeds in a continuous reaction system. The results demonstrated that the shear rate of the fluid affects the particle size of struvite, which in turn determines the rate and the distribution of struvite in either primary or secondary recovery tanks. The implementation of zonal regulation in the flow field can produce a higher phosphorus efficiency (from 85.8 to 95.5 % at pH=8.1-8.2, from 93.8 to 98.5 % at pH=9.0-9.1) and a lower alkali consumption (55.56 % of alkali cost), which is favorable for the separation of struvite crystals and heavy metals (the amount of Cu and Zn metals separated increased by more than 50 %), and ultimately yield high quality of struvite. The findings in this study will provide insights for the separation and reduction of heavy metals through a combined method with dynamic and static in a continuous system, providing a reference for the safe application of struvite in agriculture.

Development of an artificial neural network (ANN) for the prediction of a pilot scale mobile wastewater treatment plant performance

Productive activities such as pig farming are a fundamental part of the economy in Mexico. Unfortunately, because of this activity, large quantities of wastewater are generated that have a negative impact in the environment. This work shows an alternative for treating piggery wastewater based on advanced oxidation processes (Fenton and solar photo Fenton, SPF) that have been probed successfully in previous works. In the first stage, Fenton and SPF were carried out on a laboratory scale using a Taguchi L9-type experimental design. From the statistical analysis of this design, the operating parameters: pH, time, hydrogen peroxide concentration [H2O2], and iron ferrous concentration [Fe2+] that maximize the response variables: Chemical Oxygen Demand (COD), Total Organic Carbon (TOC), and color were chosen. From these, a cascade forward neural network was implemented to establish a correlation between data from the variables to the physicochemical parameters to be measure being that a great fit of the data was obtained having a correlation coefficient of 0.99 which permits to optimize the pollutant degradation and predict the removal efficiencies at pilot scale but with a projection to a future industrial scale. A relevant result, it was found that the optimal values for maximizing the removal of physicochemical parameters were pH = 3, time = 60 min, H2O2/COD = 1.5 mg L-1, and H2O2/Fe2+ = 2.5 mg L-1. With these conditions degradation percentages of 91.44%, 47.14%, and 97.89% for COD, TOC, and color were obtained from the Fenton process, while for SPF the degradation percentage increased moderately. From the ANN analysis, the possibility to establish an intelligent system that permits to predict multiple results from operational conditions has been achieved.

Principles, challenges, and optimization of indigenous microalgae-bacteria consortium for sustainable swine wastewater treatment

Indigenous microalgae-bacteria consortium (IMBC) offers significant advantages for swine wastewater (SW) treatment including enhanced adaptability and resource recovery. In this review, the approaches for enriching IMBC both in situ and ex situ were comprehensively described, followed by symbiotic mechanisms for IMBC which involve metabolic cross-feeding and signal transmission. Strategies for enhancing treatment efficiencies of SW-originated IMBC were then introduced, including improving SW quality, optimizing system operating conditions, and adjusting microbial activities. Recommendations for maximizing treatment efficiencies were particularly proposed using a decision tree approach. Moreover, removal/recovery mechanisms for typical pollutants in SW using IMBC were critically discussed. Ultimately, a technical route termed SW-IMBC-Crop-Pig was proposed, to achieve a closed-loop economy for pig farms by integrating SW treatment with crop cultivation. This review provides a deeper understanding of the mechanism and strategies for IMBC's resource recovery from SW.

Removal of RNA viruses from swine wastewater using anaerobic membrane bioreactor: Performance and mechanisms

The effective removal of viruses from swine wastewater using anaerobic membrane bioreactor (AnMBR) is vital to ecological safety. However, most studies have focused only on disinfectants, whereas the capabilities of the treatment process have not been investigated. In this study, the performance and mechanism of an AnMBR in the removal of porcine hepatitis E virus (HEV), porcine kobuvirus (PKoV), porcine epidemic diarrhea virus (PEDV), and transmissible gastroenteritis coronavirus (TGEV) are systematically investigated. The results show that the AnMBR effectively removes the four viruses, with average removal efficiencies of 1.62, 3.05, 2.41, and 1.34 log for HEV, PKoV, PEDV and TGEV, respectively. Biomass adsorption contributes primarily to the total virus removal in the initial stage of reactor operation, with contributions to HEV and PKoV removal exceeding 71.7 % and 68.2 %, respectively. When the membrane is fouled, membrane rejection dominated virus removal. The membrane rejection contribution test shows the significant contribution of membrane pore foulants (23-76 %). Correlation analysis shows that the surface characteristics and size differences of the four viruses contribute primarily to their different effects on biomass adsorption and membrane rejection. This study provides technical guidance for viral removal during the treatment of high-concentration swine wastewater using an AnMBR.

Recent advances in swine wastewater treatment technologies for resource recovery: A comprehensive review

Swine wastewater (SW), characterized by highly complex organic and nutrient substances, poses serious impacts on aquatic environment and public health. Furthermore, SW harbors valuable resources that possess substantial economic potential. As such, SW treatment technologies place increased emphasis on resource recycling, while progressively advancing towards energy saving, sustainability, and circular economy principles. This review comprehensively encapsulates the state-of-the-art knowledge for treating SW, including conventional (i.e., constructed wetlands, air stripping and aerobic system) and resource-utilization-based (i.e., anaerobic digestion, membrane separation, anaerobic ammonium oxidation, microbial fuel cells, and microalgal-based system) technologies. Furthermore, this research also elaborates the key factors influencing the SW treatment performance, such as pH, temperature, dissolved oxygen, hydraulic retention time and organic loading rate. The potentials for reutilizing energy, biomass and digestate produced during the SW treatment processes are also summarized. Moreover, the obstacles associated with full-scale implementation, long-term treatment, energy-efficient design, and nutrient recovery of various resource-utilization-based SW treatment technologies are emphasized. In addition, future research prospective, such as prioritization of process optimization, in-depth exploration of microbial mechanisms, enhancement of energy conversion efficiency, and integration of diverse technologies, are highlighted to expand engineering applications and establish a sustainable SW treatment system.

Effect of biochar with various pore characteristics on heavy metal passivation and microbiota development during pig manure composting

Understanding the porosity of biochar (BC) that promotes the heavy metal (HM) passivation during composting can contribute to the sustainable management of pig manure (PM). The current work aimed to explore the influence of BC with varying pore sizes on the physicochemical properties and morphological changes of HMs (including Zn, Cu, Cr, As, and Hg), and microbiota development during PM composting. The various pore sizes of BC were generated by pyrolyzing pine wood at 400 (T1), 500 (T2), 600 (T3) and 700 (T4) °C, respectively. The results revealed a positive correlation between specific surface area of BC and pyrolysis temperature. BC addition contributed to a significantly extended compost warming rate and duration of high-temperature period, as well as HM passivation, reflected in the decrease in Exc-Zn (63-34%) and Red-Cu (28-13%) content, and the conversion of Oxi-Cr (29-21%) and Red-Hg (16-5%) to more stable forms. Moreover, BC at T4 exhibited the best effect on Zn and Cu passivation due to the highest specific surface area (380.03 m2/g). In addition to its impact on HM passivation, BC addition improved the microbial environment during PM composting, leading to enhanced microbial diversity and richness. Notably, Chloroflexi and Bacteroidota played key roles in promoting the transformation of Exc-Cu and Red-Hg into stable forms. This phenomenon further stimulated the enhanced decomposition of organic matter (OM) when BC prepared at 600-700 °C was added. Therefore, it can be concluded that the regulation of BC porosity is an effective strategy to improve HM passivation and the overall effectiveness of PM composting.

Phytohormone gibberellins treatment enhances multiple antibiotics removal efficiency of different bacteria-microalgae-fungi symbionts

To develop and characterize novel antibiotics removal biomaterial technology, we constructed three different bacteria-microalgae-fungi consortiums containing Chlorella vulgaris (C. vulgaris), endophytic bacterium, Clonostachys rosea (C. rosea), Ganoderma lucidum, and Pleurotus pulmonarius. The results showed that under treatment with 50 mg/L of gibberellins (GAs), the three bacteria-microalgae-fungi symbionts had maximal growth rates (0.317 ± 0.030 d-1) and the highest removal efficiency for seven different antibiotics. Among them, C. vulgaris-endophytic bacterium-C. rosea symbiont had the best performance, with antibiotics removal efficiencies of 96.0 ± 1.4 %, 91.1 ± 7.9 %, 48.7 ± 5.1 %, 34.6 ± 2.9 %, 61.0 ± 5.5 %, 63.7 ± 5.6 %, and 54.3 ± 4.9 % for tetracycline hydrochloride, oxytetracycline hydrochloride, ciprofloxacin, norfloxacin, sulfadiazine, sulfamethazine, and sulfamethoxazole, respectively. Overall, the present study demonstrates that 50 mg/L GAs enhances biomass production and antibiotics removal efficiency of bacteria-microalgae-fungi symbionts, providing a framework for future antibiotics-containing wastewater treatment using three-phase symbionts.