Copper recovery from tin stripping solution: Galvanostatic deposition in a batch-recycle system

Overview of recent developments of resource recovery from wastewater via electrochemistry-based technologies

As the rapid increase of the worldwide population, recovering valuable resources from wastewater have attracted more and more attention by governments and academia. Electrochemical technologies have been extensively investigated over the past three decades to purify wastewater. However, the application of these technologies for resource recovery from wastewater has just attracted limited attention. In this review, the recent (2010-2020) electrochemical technologies for resource recovery from wastewater are summarized and discussed for the first time. Fundamentals of typical electrochemical technologies are firstly summarized and analyzed, followed by the specific examples of electrochemical resource recovery technologies for different purposes. Based on the fundamentals of electrochemical reactions and without the addition of chemical agents, metallic ions, nutrients, sulfur, hydrogen and chemical compounds can be effectively recovered by means of electrochemical reduction, electrochemical induced precipitation, electrochemical stripping, electrochemical oxidation and membrane-based electrochemical processes, etc. Pros and cons of each electrochemical technology in practical applications are discussed and analyzed. Single-step electrochemical process seems ineffectively to recover valuable resources from the wastewater with complicated constituents. Multiple-step processes or integrated with biological and membrane-based technologies are essential to improve the performance and purity of products. Consequently, this review attempts to offer in-depth insights into the developments of next-generation of electrochemical technologies to minimize energy consumption, boost recovery efficiency and realize the commercial application.

Closed-Loop Electrochemical Recycling of Spent Copper(II) from Etchant Wastewater Using a Carbon Nanotube Modified Graphite Felt Anode

Developing effective technologies for treatment of spent etchant in printed circuit boards industries is of paramount for sustainable copper reuse and reducing copper discharge. We developed a novel closed-loop electrochemical cell for on-site regeneration of spent acidic cupric chloride etchant. It does not have any emissions and recycles all the copper using a three-dimensional graphite felt anode decorated with carbon nanotube (CNT/GF). The CNT/GF anode oxidizes Cu(I) to Cu(II) so that the spent cuprous chloride can be converted to cupric chloride and reused. The decorated CNT layer with abundant oxygen-containing functional groups significantly enhanced the electrocatalytic activity for Cu(II)/Cu(I) redox. The CuCl₃^2- is oxidized to CuCl⁺ at the anode and the CuCl⁺ is reduced to Cu(0) at the cathode. The closed-loop cycle system converts the catholyte into the anolyte. On average, the energy consumption of Cu(I) oxidation by CNT/GF is decreased by 12%, comparing to that by untreated graphite felt. The oxidation rate of Cu(I) is determined by the current density, and there is no delay for the mass transport of Cu(I). This study highlights the outstanding electrocatalytic performance, the rapid mass-transfer kinetics, and the excellent stability of the CNT/GF electrode, and provides an energy-efficient and zero-emission strategy for the regeneration of etchant waste.