Characteristics of an electrocoagulation–electroflotation process in separating powdered activated carbon from urban wastewater effluent

Efficient removal of nanoplastics from industrial wastewater through synergetic electrophoretic deposition and particle-stabilized foam formation

Microplastic particles have been discovered in virtually all ecosystems worldwide, yet they may only represent the surface of a much larger issue. Nanoplastics, with dimensions well below 1 µm, pose an even greater environmental concern. Due to their size, they can infiltrate and disrupt individual cells within organisms, potentially exacerbating ecological impacts. Moreover, their minute dimensions present several hurdles for removal, setting them apart from microplastics. Here, we describe a process to remove colloidally stable nanoplastics from wastewater, which synergistically combines electrophoretic deposition and the formation of particle-stabilized foam. This approach capitalizes on localized changes in particle hydrophilicity induced by pH fluctuations resulting from water electrolysis at the electrode surface. By leveraging these pH shifts to enhance particle attachment to nascent bubbles proximal to the electrode, separation of colloidal particles from aqueous dispersions is achieved. Using poly(methyl methacrylate) (PMMA) colloidal particles as a model, we gain insights into the separation mechanisms, which are subsequently applied to alternative model systems with varying surface properties and materials, as well as to real-world industrial wastewaters from dispersion paints and PMMA fabrication processes. Our investigations demonstrate removal efficiencies surpassing 90%.

Electrocoagulation flotation as a municipal wastewater (pre-)treatment technology: Effect of weather conditions and current density

Electrocoagulation (EC) is a promising compact alternative technology, despite its viability in municipal wastewater treatment (MWWT) is currently challenged by its energy-intensive and batch-mode operation. This study introduces an innovative continuous electrocoagulation flotation (ECF) design for MWWT. ECF shows promising pollutant removal efficiencies, with identical results using both iron (Fe) and aluminum (Al) anodes. At a current density (CD) of 120 A/m2, it achieved significant removals: 90% tCOD, 98% TP, 94% TSS, 60% BOD5, and 40% TN. Designed ECF is proposed as a pre-treatment step due to limited TN removal. The study investigated optimal ECF performance under varying weather conditions using CD ranges of 40, 80, and 120 A/m2. Both Fe and Al ECF outperformed in treating rainy weather (RW) and dry weather (DW) municipal wastewater (MWW). However, Al anode's super-faradaic behavior resulted in higher residual concentrations in effluent, (i.e., an average of 6.53-33.7 mg/L), and operational costs compared to Fe ECF. Optimized Fe ECF setting needs to be changed depending in the weather variation. Fe ECF achieved high removal rates for tCOD (94%) and TP (95%) in RW MWW at a low CD of 40 A/m2. Comparative to this, the optimum CD for treated DW MWW was between 40 and 80 A/m2, removing tCOD (71-73%) and TP (85-95%). Specifically, at these conditions, the operational expenses were respectively 0.47 ± 0.03 €/m3 (RW MWW), and 0.37 ± 0.02 €/m3 to 0.81 ± 0.04 €/m3 (DW MWW). Moreover, ECF enables resource recovery and a circular economy through anaerobic sludge digestion, with Fe ECF generating more biogas than Al.

Ultrafine Kaolinite Removal in Recycled Water from the Overflow of Thickener Using Electroflotation: A Novel Application of Saline Water Splitting in Mineral Processing

The presence of ultrafine clay particles that are difficult to remove by conventional filtration creates many operational problems in mining processing systems. In this work, the removal of clay suspensions has been investigated using an electroflotation (EF) process with titanium electrodes. The results show that EF is a viable and novel alternative for removing ultrafine particles of kaolinite-type clay present in sedimentation tank overflows with low salt concentrations (<0.1 mol/L) in copper mining facilities based on the saline water splitting concept. Maximum suspended solid removal values of 91.4 and 83.2% in NaCl and KCl solutions, respectively, were obtained under the experimental conditions of the constant applied potential of 20 V/SHE, salinity concentration of 0.1 mol/L, and electroflotation time of 10 and 20 min in NaCl and KCl solutions, respectively. Furthermore, the visual evidence of particle aggregation by flocculation during the experiments indicates a synergy between EF and electrocoagulation (EC) that enhances the removal of ultrafine particles of kaolinite.

Advanced water treatment process by simultaneous coupling granular activated carbon (GAC) and powdered carbon with ultrafiltration: Role of GAC particle shape and powdered carbon type

In current ultrafiltration systems, limited removal for small-sized contaminants and membrane fouling remain longstanding obstacles to overcome. Herein, a novel process by simultaneous coupling powered carbon (PC) and fluidized granular activated carbon (GAC) with ultrafiltration was proposed aiming to achieve high effluent quality and mitigated membrane fouling. This study conducted mechanistic explorations on the performances of different-shaped GAC particles on fouling control and PC release during fluidization, meanwhile comparing the utilizations of powdered activated carbon (PAC) and biochar in terms of their adsorption, deposition and interactions with aquatic contaminants during filtration. The results showed that the effluent COD of biochar-UF was slightly higher than PAC-UF attributed to lower specific surface area and pore volume present on biochar. Compared with PAC-UF, the biochar-UF without fluidized GAC exhibited higher fouling propensity due to more organics attached on membranes via bridging with Ca²⁺ released by the biochar. Concurrently, distinct morphologies were found for PAC and biochar depositions, where PAC uniformly dispersed on membranes but biochar tended to agglomerate. Interestingly, fluidized spherical GAC (RGAC) with highest particle momentum and least energy consumption appeared highly effective in reducing fouling associated with biochar, and the overall fouling rate of RGAC-biochar-UF was even lower than RGAC-PAC-UF system. More importantly, substantial amount of small-sized PC was released by two cylindrical-shaped GACs, which were determined to be around 12-16 mg/L in contrast to merely 3.4 mg/L produced from RGAC. Consequently, the RGAC-biochar-UF system achieved commensurate effluent quality but better permeability than RGAC-PAC-UF along with a 20% expenditure saved, which might be a promising water treatment system more suitable for large-scale applications.

Treatment of oil sands produced water using combined electrocoagulation and chemical coagulation techniques

Hybrid electrocoagulation-chemical coagulation (EC-CC) process has attracted a growing attention for the removal of various types of wastewaters contaminants. In this paper, the feasibility of EC-CC technique as an alternative to conventional chemical processes for the treatment of steam assisted gravity drainage (SAGD) produced water has been systematically studied. Eight parameters, namely electrode material, cell configuration, pH and temperature of the solution, chemical coagulant dosage, intensity of the electrical current, mixing rate, and treatment time were studied. To explore the synergistic effect of the design parameters, the experimental trials were arranged using Taguchi method. Analysis of variance (ANOVA) was performed to evaluate the effect of each design parameter on the organic matter removal from the SAGD produced water. It was found that all parameters except the electrode arrangement had a significant effect on the removal efficiency of the EC-CC process. Among these parameters, the chemical coagulant and the treatment time had the most significant contribution to the efficiency by 40% and 26%, respectively. The optimum condition for the highest TOC removal efficiency (39.8%) was obtained by applying 0.34 A to Al electrode in a bipolar (BP) configuration when the pH, temperature, coagulant concentration, mixing rate, and reaction time were set to 8, 60 °C, 200 mg/L, 700 rpm, and 90 min, respectively. Moreover, a second-order polynomial regression model was proposed to predict the removal efficiency in terms of design parameters. An excellent agreement between the model predictions and experimental data was obtained with the adjusted R² of about 99%.