The role of mesopores in achieving high efficiency airborne nanoparticle filtration using aerogel monoliths

Flexible-in-rigid polycrystalline titanium nanofibers: a toughening strategy from a macro-scale to a molecular-scale

TiO₂ nanomaterials, especially one-dimensional TiO₂ nanofibers fabricated by electrospinning, have received considerable attention in the past two decades, for a variety of basic applications. However, their safe use and easy recycling are still hampered by the inherently subpar mechanical performance. Here, we toughened polycrystalline TiO₂ nanofibers by introducing Al³⁺-species at the very beginning of electrospinning. The resultant long-and-continuous TiO₂ nanofibers achieved a Young's modulus of 653.8 MPa, which is ca. 25-fold higher than that of conventional TiO₂ nanofibers. Within each nanofiber, amorphous Al₂O₃-based oxide effectively hindered the coalescence of TiO₂ nanocrystals and potentially repaired the surface groves. The solid-state ¹⁷O-NMR spectra further revealed the toughening strategy on a molecular scale, where relatively flexible Ti-O-Al bonds replaced rigid O-Ti-O bonds at the interfaces of TiO₂ and Al₂O₃. Moreover, the modified TiO₂ nanofibers exhibited superb sinter-resistance, without cracking over 900 °C, which was dynamically monitored by TEM. Therefore, flexible-in-rigid TiO₂ fibrous mats can be facilely folded into 3D sponges through origami art. As a potential showcase, the TiO₂ sponges were demonstrated as a duarable and renewable filtrator with a high filtration efficiency of 99.97% toward PM_2.5 and 99.99% toward PM₁₀ after working for 300 min. This work provides a rational strategy to produce flexible oxide nanofibers and gives an in-depth understanding of the toughening mechanism from the macro-scale to the molecular-scale.

Surfactant-free oil-in-oil emulsion-templating of polyimide aerogel foams

A surfactant-free oil-in-oil emulsion-templating method is presented for fabrication of monolithic polyimide aerogel foams using monomer systems that produce fast sol–gel transition. An aerogel foam is a high porosity (∼90%) material with coexisting meso- and macropores inherent to aerogels with externally introduced micrometer size open cells (macrovoids) that are reminiscent of foams. The macrovoids are introduced in polyimide sol using surfactant-free emulsion-templating of droplets of an immiscible liquid that are stabilized against coalescence by fast sol–gel transition. Three immiscible liquids – cyclohexane, n-heptane, and silicone oil – are considered in this work for surfactant-free emulsion-templating. The aerogel foam monoliths, recovered by supercritical drying, exhibit smaller size macrovoids when n-heptane and cyclohexane are used as emulsion-templating liquid, while the overall porosity and the bulk density show weak dependence on the emulsion-templating liquid.

Synthesis, structures and properties of hydrophobic Alkyltrimethoxysilane-Polyvinyltrimethoxysilane hybrid aerogels with different alkyl chain lengths

HYPOTHESIS

Alkyltrimethoxysilane (ATMS) is among most widely used silane coupling agents. These commercially available, reasonably priced chemicals are often utilized to improve the compatibility of inorganic surfaces with organic coatings. With three hydrolysable moieties, ATMS is an outstanding candidate for solving the hydrophilicity, moisture sensitivity and high cost of silica aerogels. However, ATMS has a non-hydrolysable alkyl chain that undergoes cyclization reactions. The alkyl chain prevents ATMS from being incorporated in aerogel structures. Polyvinyltrimethoxysilane (PVTMS) is a silica precursor that offers two types of crosslinking to the final aerogel product. This strong doubly-crosslinked network can potentially suppress the cyclization reactions of ATMS and include it in aerogel structure.

EXPERIMENTS

PVTMS was used with ATMS having different alkyl lengths (3-16 carbons) and loadings (25 or 50 wt%) as the silica precursors. Acid and base catalysts were used to perform hydrolysis and condensation reactions on the mixture and ATMS:PVTMS aerogels were obtained via supercritical drying.

FINDINGS

The incorporation of ATMS in the aerogels was approved by different characterization methods. Results showed that ATMS:PVTMS aerogels possess hydrophobicity (θ ∼ 130°), moisture resistance, varying surface area (44-916 m²·g^-1), meso/microporous structure and thermal insulation properties (λ ∼ 0.03 W·m^-1K^-1). These samples also showed excellent performance in oil and organic solvent adsorption.

Facile strategy to prepare polyimide nanofiber assembled aerogel for effective airborne particles filtration

Polyimide nanofiber (PINF) aerogel materials have received extensive attention as heat insulation, sensors and filtration media due to their excellent thermodynamic properties and unique porous structure. However, PINF must be difficult to disperse in organic solvents (dioxane or dimethyl sulfoxide) and dimensional instability has been regarded as issues that limits the preparation of PINF aerogels, especially in the water. So, it is of great significance to prepare polyimide aerogels with stable structure using water as a dispersant. In this work, the electrospun polyimide nanofiber precursor (polyamic acid (PAA) nanofiber (PAANF)) is uniformly dispersed in water, and triethylamine is added to terminated PAA oligomer as a binder. The resultant PINF aerogel has excellent mechanical properties with outstanding elasticity and a maximum compressive stress of 7.03 kpa at 50% strain. Furthermore, due to the extremely high porosity (98.4%) and hierarchical porous structure, the aerogel exhibits a high filtration efficiency (99.83%) for PM2.5, while the pressure drop is lower than that of the corresponding nanofiber membrane materials, which will facilitate its application in high temperature filtration and other fields.

Investigation of Microstructures and Air Permeability of Aerogel-Coated Textile Fabric Materials

This study focuses on fabrication of aerogel-coated macroporous polyester fabrics for the purposes of filtration of nanometric airborne particles and potential application in facemasks. Syndiotactic polystyrene (sPS) and polyimide (PI) gels that provide respectively majority macropores (diameter > 50 nm) and mesopores (diameter 2 to 50 nm) are coated onto woven polyester fabrics via a dip coating process. The resultant materials are supercritically dried to obtain aerogelcoated fabrics. The results show that sPS is more suitable for the dip coating process. However, evaporation of the solvent during handling of gel-coated fabrics leads to closure of the surface pores that are later recovered via solvent annealing. The resultant aerogel-coated fabrics offer high air permeability (∼10–10 m2) and high filtration efficiency (> 99.95%) of airborne sodium chloride test particles of size 25 to 150 nm.

Nanoporous Crystalline Composite Aerogels with Reduced Graphene Oxide

High-porosity monolithic composite aerogels of syndiotactic polystyrene (sPS) and poly(2,6-dimethyl-1,4-phenylene oxide) (PPO) containing reduced graphene oxide (r-GO) were prepared and characterized. The composite aerogels obtained by supercritical carbon dioxide (scCO₂) extraction of sPS/r-GO and PPO/r-GO gels were characterized by a fibrillar morphology, which ensured good handling properties. The polymer nanoporous crystalline phases obtained within the aerogels led to high surface areas with values up to 440 m² g⁻¹. The role of r-GO in aerogels was studied in terms of catalytic activity by exploring the oxidation capacity of composite PPO and sPS aerogels toward benzyl alcohol in diluted aqueous solutions. The results showed that, unlike sPS/r-GO aerogels, PPO/r-GO aerogels were capable of absorbing benzyl alcohol from the diluted solutions, and that oxidation of c.a. 50% of the sorbed benzyl alcohol molecules into benzoic acid occurred.

Understanding surface charge regulation in silica nanopores

Nanoporous silica is used in a wide variety of applications, ranging from bioanalytical tools and materials for energy storage and conversion as well as separation devices. The surface charge density of nanopores is not easily measured by experiment yet plays a vital role in the performance and functioning of silica nanopores. Herein, we report a theoretical model to describe charge regulation in silica nanopores by combining the surface-reaction model and the classical density functional theory (CDFT). The theoretical predictions provide quantitative insights into the effects of pH, electrolyte concentration, and pore size on the surface charge density and electric double layer structure. With a fixed pore size, the surface charge density increases with both pH and the bulk salt concentration similar to that for an open surface. At fixed pH and salt concentration, the surface charge density rises with the pore size until it reaches the bulk asymptotic value when the surface interactions become negligible. At high pH, the surface charge density is mainly determined by the ratio of the Debye screening length to the pore size (λ_D/D).

Getting insight into the influence of coexisting airborne nanoparticles on gas adsorption performance over porous materials

Adsorption as one of the most important air cleaning methods has been extensively applied during which the coexisting airborne nanoparticles (NPs) with sizes close to adsorbent pore sizes could inevitably influence gas adsorption processes. In this work, the influence of sub-20 nm NPs on toluene adsorption on ZSM-5 zeolites exchanged with different cations (Li⁺, Na⁺ and K⁺) were studied based on gas-and-particle coexisting adsorption/filtration tests. Affinities for both toluene and NPs on adsorbents follow Li-ZSM-5 > Na-ZSM-5 > K-ZSM-5 regarding the orders of charge density, pore size, and internal and external specific surface areas. The toluene adsorption was shown to be impaired by coexisting NPs from perspectives of thermodynamics and kinetics. For Li-ZSM-5, Na-ZSM-5 and K-ZSM-5, significant relative reductions of 10.4 %, 10.5 % and 16.0 % in toluene adsorption capacity at the lower feed concentration, and of 20.3 %, 15.2 % and 2.3 % in mass transfer coefficient at the higher feed concentration were observed, respectively. The influential mechanisms regarding competitiveness between toluene and NPs in interaction with cationic and porous surfaces were accordingly proposed, which are of practical significance for selecting robust adsorbents under realistic harsh air conditions.

Polyimide aerogels with novel bimodal micro and nano porous structure assembly for airborne nano filtering applications

Aerogels have presented a very high potential to be utilized as airborne nanoparticles' filtration media due to their nanoscale pore size and extremely high porosity. The filtering performance of aerogels, such as air permeability and filtration efficiency, is highly related to the configuration of aerogels' nanostructure assembly. However, as aerogel morphology is formed with respect to the intermolecular forces during the gelation stage, tailoring the aerogel nanostructure assembly is still a challenge. In this work, a novel strategy for tailoring polyimide aerogel nanostructure assembly is proposed by controlled disturbing of the intermolecular forces. From the results, the nanostructure assembly of the 4,4′-oxydianiline (ODA)–biphenyl-tetracarboxylic acid dianhydride (BPDA) polyimide aerogel is tailored to a uniform bimodal micro and nano porous structure. This was achieved by introducing the proper fraction of thermoplastic polyurethane (TPU) chains to the polyimide chains in the solution state and through a controlled process. The fabricated polyimide/TPU aerogels with bimodal morphology presented enhanced filtration performance, with 30% improved air permeability and reduced cell size of 3.51 nm over the conventional ODA–BPDA polyimide aerogels. Moreover, the fabricated bimodal aerogels present the reduced shrinkage, density, and effective thermal conductivity of 6.3% and 0.063 g cm⁻³, 28.7 mW m⁻¹ K⁻¹, respectively. Furthermore, the bimodal polyimide/TPU aerogels show the higher porosity of 96.5 vol% along with increased mechanical flexibility over the conventional polyimide aerogel with comparable backbone chemistry.

Aerogels have presented a very high potential to be utilized as airborne nanoparticles' filtration media due to their nanoscale pore size and extremely high porosity.

Surfactant-Free Process for the Fabrication of Polyimide Aerogel Microparticles

This work focuses on the fabrication of polyimide aerogel microparticles of diameter 200-1000 μm from a surfactant-free, two-phase, silicone oil/dimethylformamide (DMF) oil-in-oil (O/O) system using a simple microfluidic device. The polyimide sol prepared in DMF is turned into droplets suspended in silicone oil in the microfluidic device. The droplets are guided to a heated silicone oil bath to accelerate sol-gel transition and imidization reactions, thereby yielding spherical, discrete gel microparticles that do not undergo coalescence. The discrete gel microparticles are isolated and supercritically dried to obtain aerogel microparticles. The microparticle size distribution shows dependence on dispersed and continuous phase flowrates in the microfluidic channels. The microparticle surface morphology shows dependence on the silicone oil bath temperature.

Solvent Effects on Tuning Pore Structures in Polyimide Aerogels

This work evaluates the effects of solvents and a block copolymer surfactant on pore structures in polyimide aerogels synthesized via sol-gel reaction process. Specifically, cross-linked polyimide gel networks are synthesized in single or mixed solvents from a combination of dimethylformamide, N-methylpyrrolidone, and dimethylacetamide and supercritically dried to obtain aerogels. The bulk density, pore size, and mechanical properties of aerogels are determined. The results show that gel times are strongly dependent on the electron acceptance ability of the solvent system and concentration of the surfactant. At longer gel times, the polyimide strands coarsen and the pores in aerogel shift from predominantly mesoporous to macroporous state with corresponding reduction in compressive modulus. The block copolymer surfactant also slows down gelation and coarsens the polyimide strands but only weakly affects the compressive modulus of the aerogels.

Artificial 3D hierarchical and isotropic porous polymeric materials

Hierarchical porous materials that replicate complex living structures are attractive for a wide variety of applications, ranging from storage and catalysis to biological and artificial systems. However, the preparation of structures with a high level of complexity and long-range order at the mesoscale and microscale is challenging. We report a simple, nonextractive, and nonreactive method used to prepare three-dimensional porous materials that mimic biological systems such as marine skeletons and honeycombs. This method exploits the concurrent occurrence of the self-assembly of block copolymers in solution and macrophase separation by nucleation and growth. We obtained a long-range order of micrometer-sized compartments. These compartments are interconnected by ordered cylindrical nanochannels. The new approach is demonstrated using polystyrene-b-poly(t-butyl acrylate), which can be further explored for a broad range of applications, such as air purification filters for viruses and pollution particle removal or growth of bioinspired materials for bone regeneration.

Tuning Porous Networks in Polyimide Aerogels for Airborne Nanoparticle Filtration

The suitability of monolithic polyimide aerogels as filter media for removal of airborne nanoparticles was investigated in this work by considering two solvents, N-methylpyrrolidone (NMP) and dimethylformamide (DMF) for tuning of meso- and macropore content. Polyimide gels were synthesized from the chemical reactions between solutions of pyromellitic dianhydride, 2,2'-dimethylbenzidine, and 1, 3, 5-triaminophenoxylbenzene. The gels were dried via supercritical drying in CO₂ to obtain the aerogels. The porosity of polyimide aerogels was varied by changing the initial concentration of the solids in the solutions in the range of 2.5-10 wt %. The resulting aerogels show high porosity (91-98%), high specific surface area (473-953 m²/g), low bulk density (0.025-0.12 g/cm³), and solvent dependent macro- and mesopore content. The monoliths with bulk density of >0.05 g/cm³ produced high values of nanoparticle filtration efficiency (>99.95%) with air permeability of the order of 10^-10 m². A strong proportional relationship was observed between the macropore content and air permeability and between the mesopore content and high filtration efficiency. Specimens prepared in DMF and NMP offered the same level of filtration efficiency, but the former provided a factor of 2 higher air permeability due to much greater proportion of macropores.

A Controlled Design of Ripple-Like Polyamide-6 Nanofiber/Nets Membrane for High-Efficiency Air Filter

The filtration capacity of fibrous media for airborne particles is restricted by their thick diameter, low porosity, and limited frontal area. The ability to solve this problem would have broad technological implications for various air filtration applications; despite many past efforts, it remains a great challenge to achieve. Herein, a facile and scalable strategy to fabricate the ripple-like polyamide-6 nanofiber/nets (PA-6 NF/N) air filter via combining electrospinning/netting technique with receiving substrate design is demonstrated. This proposed approach allows the scaffold filaments to orderly embed into 2D PA-6 nanonets layer with Steiner-tree structures and nanoscale diameter of ≈20 nm, resulting in the ripple-like membrane with extremely small pore size, highly porous structure, and hugely extended frontal surface, by facilely adjusting its pleat span and pleat pitch. These unique structural advantages enable the ripple-like PA-6 NF/N filter to filtrate the ultrafine particles with high removal efficiency of 99.996%, low air resistance of 95 Pa, and robust quality factor of >0.11 Pa^-1 ; using its superlight weight of 0.9 g m^-2 and physical sieving manner. This approach has the potentialities to give rise to a novel generation of filter media displaying enhanced filtration capacity for various applications thanks to their nanoscale features and designed macrostructures.