Wrinkled silica doped electrospun nano-fiber membranes with engineered roughness for advanced aerosol air filtration

Microstructure-dependent particulate filtration using multifunctional metallic nanowire foams

The COVID-19 pandemic has shown the urgent need for the development of efficient, durable, reusable and recyclable filtration media for the deep-submicron size range. Here we demonstrate a multifunctional filtration platform using porous metallic nanowire foams that are efficient, robust, antimicrobial, and reusable, with the potential to further guard against multiple hazards. We have investigated the foam microstructures, detailing how the growth parameters influence the overall surface area and characteristic feature size, as well as the effects of the microstructures on the filtration performance. Nanogranules deposited on the nanowires during electrodeposition are found to greatly increase the surface area, up to 20 m2 g-1. Surprisingly, in the high surface area regime, the overall surface area gained from the nanogranules has little correlation with the improvement in capture efficiency. However, nanowire density and diameter play a significant role in the capture efficiency of PM0.3 particles, as do the surface roughness of the nanowire fibers and their characteristic feature sizes. Antimicrobial tests on the Cu foams show a >99.9995% inactivation efficiency after contacting the foams for 30 seconds. These results demonstrate promising directions to achieve a highly efficient multifunctional filtration platform with optimized microstructures.

Electroactive nanofibrous membrane with antibacterial and deodorizing properties for air filtration

Water vapor from respiration can severely accelerate the charge dissipation of the face mask, reducing filtration efficiency. Moreover, the foul odor from prolonged mask wear tends to make people remove their masks, leading to the risk of infection. In this study, an electro-blown spinning electroactive nanofibrous membrane (Zn/CB@PAN) with antibacterial and deodorization properties was prepared by adding zinc (Zn) and carbon black (CB) nanoparticles to the polyacrylonitrile (PAN) nanofibers, respectively. The filtration efficiency of Zn/CB@PAN for PM0.3 was > 99% and could still maintain excellent durability within 4 h in a high-humidity environment (25 ℃ and RH = 95%). Moreover, the bacterial interception rate of the Zn/CB@PAN could reach 99.99%, and it can kill intercepted bacteria. In addition, the deodorization rate of Zn/CB@PAN in the moist state for acetic acid was 93.75% and ammonia was 95.23%, respectively. The excellent filtering, antibacterial, and deodorizing performance of Zn/CB@PAN can be attributed to the synergistic effect of breath-induced Zn/CB galvanic couples' electroactivity, released metal ions, and generated reactive oxygen species. The developed Zn/CB@PAN could capture and kill airborne environmental pathogens under humid environments and deodorize odors from prolonged wear, holding promise for broad applications as personal protective masks.

Hyperbranched Polymer Induced Antibacterial Tree-Like Nanofibrous Membrane for High Effective Air Filtration

The air filtration materials with high efficiency, low resistance, and extra antibacterial property are crucial for personal health protection. Herein, a tree-like polyvinylidene fluoride (PVDF) nanofibrous membrane with hierarchical structure (trunk fiber of 447 nm, branched fiber of 24.7 nm) and high filtration capacity is demonstrated. Specifically, 2-hydroxypropyl trimethyl ammonium chloride terminated hyperbranched polymer (HBP-HTC) with near-spherical three-dimensional molecular structure and adjustable terminal positive groups is synthesized as an additive for PVDF electrospinning to enhance the jet splitting and promote the formation of branched ultrafine nanofibers, achieving a coverage rate of branched nanofibers over 90% that is superior than small molecular quaternary ammonium salts. The branched nanofibers network enhances mechanical properties and filtration efficiency (99.995% for 0.26 µm sodium chloride particles) of the PVDF/HBP-HTC membrane, which demonstrates reduced pressure drop (122.4 Pa) and a quality factor up to 0.083 Pa-1 on a 40 µm-thick sample. More importantly, the numerous quaternary ammonium salt groups of HBP-HTC deliver excellent antibacterial properties to the PVDF membranes. Bacterial inhibitive rate of 99.9% against both S. aureus and E. coli is demonstrated in a membrane with 3.0 wt% HBP-HTC. This work provides a new strategy for development of high-efficiency and antibacterial protection products.

Nanofibers in Respiratory Masks: An Alternative to Prevent Pathogen Transmission

Recent global outbreak of COVID-19 has raised serious awareness about our abilities to protect ourselves from hazardous pathogens and volatile organic compounds. Evidence suggests that personal protection equipment such as respiratory masks can radically decrease rates of transmission and infections due to contagious pathogens. To increase filtration efficiency without compromising breathability, application of nanofibers in production of respiratory masks have been proposed. The emergence of nanofibers in the industry has since introduced a next generation of respiratory masks that promises improved filtration efficiency and breathability via nanometric pores and thin fiber thickness. In addition, the surface of nanofibers can be functionalized and enhanced to capture specific particles. In addition to conventional techniques such as melt-blown, respiratory masks by nanofibers have provided an opportunity to prevent pathogen transmission. As the surge in global demand for respiratory masks increases, herein, we reviewed recent advancement of nanofibers as an alternative technique to be used in respiratory mask production.

A Competitive Study Using Electrospinning and Phase Inversion to Prepare Polymeric Membranes for Oil Removal

Polyacrylonitrile (PAN) is a popular polymer that can be made into membranes using various techniques, such as electrospinning and phase inversion. Electrospinning is a novel technique that produces nonwoven nanofiber-based membranes with highly tunable properties. In this research, electrospun PAN nanofiber membranes with various concentrations (10, 12, and 14% PAN/dimethylformamide (DMF)) were prepared and compared to PAN cast membranes prepared by the phase inversion technique. All of the prepared membranes were tested for oil removal in a cross-flow filtration system. A comparison between these membranes' surface morphology, topography, wettability, and porosity was presented and analyzed. The results showed that increasing the concentration of the PAN precursor solution increases surface roughness, hydrophilicity, and porosity and, consequently, enhances the membrane performance. However, the PAN cast membranes showed a lower water flux when the precursor solution concentration increased. In general, the electrospun PAN membranes performed better in terms of water flux and oil rejection than the cast PAN membranes. The electrospun 14% PAN/DMF membrane gave a water flux of 250 LMH and a rejection of 97% compared to the cast 14% PAN/DMF membrane, which showed a water flux of 117 LMH and 94% oil rejection. This is mainly because the nanofibrous membrane showed higher porosity, higher hydrophilicity, and higher surface roughness compared to the cast PAN membranes at the same polymer concentration. The porosity of the electrospun PAN membrane was 96%, while it was 58% for the cast 14% PAN/DMF membrane.

Multi-Unit Needleless Electrospinning for One-Step Construction of 3D Waterproof MF-PVA Nanofibrous Membranes as High-Performance Air Filters

The airborne particulate matter (PM) seriously threatens people's health. Personal protective equipment with electrospun nanofibers is an effective method to make people away from air pollutants. Herein, 3D waterproof melamine-formaldehyde polyvinyl alcohol (MF-PVA) nanofibrous membranes are fabricated by a one-step method combining multi-unit needleless electrospinning and a thermal treatment device in a line. 3D nanofibrous structures can be controlled by adjusting the solution concentration of each unit. The PVA nanofibrous membranes become waterproof after cross-linking with MF resin in the following thermal treatment device. The optimized MF-PVA nanofibrous membrane shows excellent air filtration performance (97.3% for PM_0.3 , 100% for PM_1.0 , and 100% for PM_2.5 ) and low air resistance (76 Pa). These 3D waterproof MF-PVA nanofibrous membranes exhibit ultra-stable performance in various practical environments.

Nude and Modified Electrospun Nanofibers, Application to Air Purification

Air transports several pollutants, including particulate matter (PM), which can produce cardiovascular and respiratory diseases. Thus, it is a challenge to control pollutant emissions before releasing them to the environment. Until now, filtration has been the most efficient processes for removing PM. Therefore, the electrospinning procedure has been applied to obtain membranes with a high filtration efficiency and low pressure drop. This review addressed the synthesis of polymers that are used for fabricating high-performance membranes by electrospinning to remove air pollutants. Then, the most influential parameters to produce electrospun membranes are indicated. The main results show that electrospun membranes are an excellent alternative to having air filters due to the versatility of the process, the capacity for controlling the fiber diameter, porosity, high filtration efficiency and low-pressure drop.

Air-Conditioned Masks Using Nanofibrous Networks for Daytime Radiative Cooling

Face masks, as effective measures for passive air pollution control, are of fundamental importance, especially with the outbreak of emerging infectious diseases. Most existing masks are dense or thick, resulting in a lack of thermal/humidity comfort level; despite being worn tightly, they show limited PM_0.3/pathogen removal. Here, we use a facile strategy to create air-conditioned masks using heterogeneous nanofibrous networks, based on an electrospinning/netting technique. Manipulation of the phase separation and self-assembly of charged jet/droplets by control of humidity-induced double diffusion and Taylor cone instability allows for the generation of air-conditioned masks consisting of radiative cooling wrinkled nanofibers and 2D nanostructured networks. Our masks show desirable microenvironment with high-efficiency PM_0.3 removal (>99.988%), low air resistance (0.07% of atmospheric pressure), and remarkable radiative cooling capacity (∼2.8 °C temperature and ∼10% humidity drop), making high-performance filtration and temperature/humidity management "always online". This work should make possible the development of high-performance, energy-saving, and scalable fiber textiles for various applications.

High-performance multifunctional electrospun fibrous air filter for personal protection: A review

With the increasingly serious air pollution and the rampant coronavirus disease 2019 (COVID–19), preparing high–performance air filter to achieve the effective personal protection has become a research hotspot. Electrospun nanofibrous membrane has become the first choice of air filter because of its small diameter, high specific surface area and porosity. However, improving the filtration performance of the filter only cannot meet the personal needs: it should be given more functions based on high filtration performance to maximize the personal benefits, called, multifunctional, which can also be easily realized by electrospinning technology, and has attracted much attention. In this review, the filtration mechanism of high–performance electrospun air filter is innovatively summarized from the perspective of membrane. On this basis, the specific preparation process, advantages and disadvantages are analyzed in detail. Furthermore, other functions required for achieving maximum personal protection benefits are introduced specifically, and the existing high–performance electrospun air filter with multiple functions are summarized. Finally, the challenges, limitations, and development trends of manufacturing high–performance air filter with multiple functions for personal protection are presented.

Electrospun nanofibrous membrane with antibacterial and antiviral properties decorated with Myoporum bontioides extract and silver-doped carbon nitride nanoparticles for medical masks application

Public health safety issues have been plaguing the world since the pandemic outbreak of coronavirus disease (COVID-19). However, most personal protective equipments (PPE) do not have antibacterial and anti- toxicity effects. In this work, we designed and prepared a reusable, antibacterial and anti-toxicity Polyacrylonitrile (PAN) based nanofibrous membrane cooperated with Ag/g-C₃N₄ (Ag-CN), Myoporum.bontioides (M. bontioides) plant extracts and Ag nanoparticles (NPs) by an electrospinning-process. The SEM and TEM characterization revealed the formation of raised, creased or wrinkled areas on the fiber surface caused by the Ag nanoparticles, the rough surface prevented the aerosol particles on the fiber surface from sliding and stagnating, thus providing excellent filtration performance. The PAN/M. bontioides/Ag-CN/Ag nanofibrous membrane could be employed as a photocatalytic bactericidal material, which not only degraded 96.37% of methylene blue within 150 min, but also exhibited the superior bactericidal effect of 98.65 ± 1.49% and 97.8 ± 1.27% against E. coli and S. aureus, respectively, under 3 hs of light exposure. After 3 cycles of sterilization experiments, the PAN/M. bontioides/Ag-CN/Ag nanofibrous membrane maintained an efficient sterilization effect. Molecular docking revealed that the compounds in M. bontioides extracts interacted with neo-coronavirus targets mainly on Mpro and RdRp proteins, and these compounds had the strongest docking energy with Mpro protein, the shortest docking radius, and more binding sites for key amino acids around the viral protein targets, which influenced the replication and transcription process of neo-coronavirus. The PAN/M.bontioides/Ag-CN/Ag nanofibrous membrane also performed significant inhibition of influenza A virus H3N2. The novel nanofiber membrane is expected to be applied to medical masks, which will improve human isolation and protection against viruses.

Electrospun Nanofibrous Membranes for Controlling Airborne Viruses: Present Status, Standardization of Aerosol Filtration Tests, and Future Development

The global COVID-19 pandemic has raised great public concern about the airborne transmission of viral pathogens. Virus-laden aerosols with small size could be suspended in the air for a long duration and remain infectious. Among a series of measures implemented to mitigate the airborne spread of infectious diseases, filtration by face masks, respirators, and air filters is a potent nonpharmacologic intervention. Compared with conventional air filtration media, nanofibrous membranes fabricated via electrospinning are promising candidates for controlling airborne viruses due to their desired characteristics, i.e., a reduced pore size (submicrometers to several micrometers), a larger specific surface area and porosity, and retained surface and volume charges. So far, a wide variety of electrospun nanofibrous membranes have been developed for aerosol filtration, and they have shown excellent filtration performance. However, current studies using electrospinning for controlling airborne viruses vary significantly in the practice of aerosol filtration tests, including setup configurations and operations. The discrepancy among various studies makes it difficult, if not impossible, to compare filtration performance. Therefore, there is a pressing need to establish a standardized protocol for evaluating the electrospun nanofibrous membranes' performance for removing viral aerosols. In this perspective, we first reviewed the properties and performance of diverse filter media, including electrospun nanofibrous membranes, for removing viral aerosols. Next, aerosol filtration protocols for electrospun nanofibrous membranes were discussed with respect to the aerosol generation, filtration, collection, and detection. Thereafter, standardizing the aerosol filtration test system for electrospun nanofibrous membranes was proposed. In the end, the future advancement of electrospun nanofibrous membranes for enhanced air filtration was discussed. This perspective provides a comprehensive understanding of status and challenges of electrospinning for air filtration, and it sheds light on future nanomaterial and protocol development for controlling airborne viruses, preventing the spread of infectious diseases, and beyond.

Fabrication and evaluation of electrospun polyacrylonitrile/silver nanofiber membranes for air filtration and antibacterial activity

Particulate matter and airborne microorganisms are two of the most severe indoor air problems due to their significant risks to human health. Comprehensive research on air filtration with good filtration performance for fine particles and antibacterial function is essential. In this study, after some experimentations and optimization of conditions, polyacrylonitrile (PAN) 10–1% silver nanoparticles (AgNPs) membranes with suitable morphology and uniform diameter distribution are fabricated by an electrospinning method. These electrospun mats exhibited antibacterial activity toward Staphylococcus aureus (Gram-positive bacteria) and Escherichia coli (Gram-negative bacteria). With its small pore size, high porosity, the high specific surface area of 42 m²/g, and robust mechanical strength of 7.14 MPa properties, the resultant PAN10%-1%Ag membranes exhibit high filtration efficiency of 99.27%, the low pressure drop of 33 Pa, and higher quality factor compared to the two standard commercial masks including, the three-ply surgical mask and the respirator face mask. After 24 h of the filtration process in a simulated living environment, the obtained air filter still displayed a high filtration efficiency and a less pressure drop variation. In addition, the R² value was 0.99, which indicates that the calculation results are in good agreement with the measured results. The fabrication of PAN-Ag membranes will have broad applications, including face masks, indoor air filtration and clean room.

Removal of Size-Dependent Submicron Particles Using Metal-Organic Framework-Based Nanofiber Air Filters

Particulate matter poses a serious threat to human health. In particular, exposure to submicron particles can result in more severe health effects as they can deposit more deeply into human tissues. Metal-organic framework (MOF)-based nanofiber filters are regarded as promising candidates for efficient particle control. In this study, ZIF-8@PAN nanofiber filters that were developed via an in situ growth strategy were selected for the filtration of submicron particles. The addition of ZIF-8 more effectively enhanced the filtration of particles with smaller sizes. For the most penetrating particle size of around 0.3 μm, the MOF-based nanofiber filter exhibited an 8.9% increase in filtration efficiency compared with that of the pure nanofiber filter. Meanwhile, for particles with large aerodynamic diameters (in the range of 0.7-1 μm, for example), the role of ZIF-8 was negligible. This work provides important insights into the filtration performance of MOF-based nanofiber filters in capturing submicron particles and may aid in designing nanofiber filters for efficient control of particles.

Viscosity Simulation of Glass Microfiber and an Unusual Air Filter with High-Efficiency Antibacterial Functionality Enabled by ZnO/Graphene-Modified Glass Microfiber

The current global pandemic of new coronary pneumonia clearly reveals the importance of developing highly efficient filtration and fast germicidal performance of multifunctional air filters. In this study, a novel air filter with a controllable morphology based on the rod-like to flower-like zinc oxide/graphene-based photocatalytic composite particles loaded on glass microfiber was prepared by one-step microwave rapid synthesis. The multifunctional air filter shows the following special functions: the 10 mg·L^-1 organic pollutant solution RhB was completely degraded within 2 h under a 500 W xenon lamp, and also 99% of Escherichia coli and Staphylococcus aureus were inactivated under a 60 W light-emitting diode lamp. Furthermore, after introducing the controllable morphology zinc oxide/graphene-based photocatalytic composite particles, the filtration efficiency of the multifunctional air filter was also kept at the same level (99.8%) as the one without any addition, indicating no loss of high-efficiency filtration while obtaining the rapid bactericidal function. The rapid antibacterial principle of the multifunctional air filter has also been proposed through the UV-vis spectroscopies, photoluminescence, and electron-spin resonance spectrum. The zinc oxide/graphene-based photocatalytic composite particles tightly coated on the glass microfiber surface could increase the active sites by changing the morphology of zinc oxide and, in the meantime, promote the separation of zinc oxide photo-generated electron-hole pairs to improve the rapid sterilization ability of the multifunctional air filters. In addition, an empirical formula to evaluate the relationship between the composition, viscosity, and viscosity modulus of glass microfiber was proposed by testing the viscosity of glass microfiber composed of 14 different compositions at 1300 and 1400 °C, which can be used as a criterion to evaluate the production technology of glass microfiber filters.

Electrospun PAN-HNTs composite nanofiber membranes for efficient electrostatic capture of particulate matters

The fine particulate matter (PM) pollution has become a serious concern to public health. As the core part of PM air filters, high-performance electrostatic nanofiber membranes are urgently needed. However, the existing air filters remain challenging to further decrease the pressure drop to improve the wearer comfort. On the other hand, the rapidly disappearing static electricity of the existing electrostatic nanofiber inevitably gives rise to a relatively short service life. Here, we demonstrate a novel and enhanced electrostatic nanofiber membrane by introducing the halloysite nanotubes (HNTs) to the traditional electrospun PAN nanofiber membrane. The optimal PAN-HNTs nanofiber membrane shows a high removal efficiency of 99.54%, a low pressure drop of 39 Pa, and a high quality factor of 0.89 Pa^-1. This greatly improved filtration performance can be attributed to the increased surface area and diameter of nanofiber after introducing the HNTs as additives with suitable doping concentrations. More importantly, compared with the pure PAN nanofiber membrane, the electrostatic capacity of the PAN-HNTs nanofiber membrane is significantly enhanced, which is confirmed by the leaf electroscope. After introducing the HNTs as additives, the surface of the PAN-HNTs nanofiber membrane becomes hydrophilic, which benefits for preventing foulants from attaching to the surface. We anticipate that the PAN-HNTs nanofibers as high-performance membrane air filters will bring great benefits to public health.

A comprehensive review on electrospun nanohybrid membranes for wastewater treatment

Electrospinning, being a versatile and straightforward method to produce nanofiber membranes, has shown significant advancement in recent years. On account of the unique properties such as high surface area, high porosity, mechanical strength, and controllable surface morphologies, electrospun nanofiber membranes have been found to have a great potential in many disciplines. Pure electrospun fiber mats modified with different techniques of surface modification and additive incorporation have exhibited enhanced properties compared to traditional membranes and are even better than the as-prepared electrospun membranes. In this review, we have summarized recently developed electrospun nanohybrids fabricated by the incorporation of functional specific nanosized additives to be used in various water remediation membrane techniques. The adsorption, filtration, photocatalytic, and bactericidal capabilities of the hybrid membranes in removing common major water pollutants such as metal ions, dyes, oils, and biological pollutants have been discussed. Finally, an outlook on the future research pathways to fill the gaps existing in water remediation have been suggested.

A Hierarchical Structure of Flower-Like Zinc Oxide and Poly(Vinyl Alcohol-co-Ethylene) Nanofiber Hybrid Membranes for High-Performance Air Filters

In this article, we reported a hierarchical structure of flower-like zinc oxide (ZnO) and poly(vinyl alcohol-co-ethylene) (PVA-co-PE) nanofiber (ZnO@NF) hybrid membranes for high-performance air filters. Monodispersed flower-like ZnO superstructures were fabricated using a template-free and surfactant-free hydrothermal method, and PVA-co-PE nanofiber yarns were prepared using a melt extrusion phase separation approach. The PVA-co-PE nanofiber yarns were subjected to high-speed shearing in a mixed aqueous solution of isopropanol and water to obtain a stably dispersed nanofiber suspension. The ZnO@NF hybrid air filter was obtained by coating the mixture of flower-like ZnO superstructures and the PVA-co-PE nanofiber suspension on the surface of the polypropylene (PP) meltblown nonwoven with the electret charge eliminated. The filtration efficiency of the ZnO@NF hybrid air filter increases with increasing loading amount of the flower-like ZnO superstructures, while the pressure drop decreases. The flower-like ZnO superstructures were incorporated into the nanofiber-interconnected networks, which significantly reduces the pressure drop of the pure PVA-co-PE nanofiber air filter. The filtration efficiency of the ZnO@NF hybrid air filter is much higher than that of PP meltblown nonwoven with eliminated electret charge, solving the hidden problem of electret charge dissipation during the protection process. It is demonstrated that these nanofiber hybrid air filters have great application potential in some special areas such as high-temperature and high-humidity environments.

ZnO-Impregnated Polyacrylonitrile Nanofiber Filters against Various Phases of Air Pollutants

The incorporation of metal oxide nanoparticles (NPs) in fiber filters is an effective approach to enhance the specific surface area and surface roughness of the fiber, hence improving their efficiency for fine dust capture and other gas treatment or biological applications. Nevertheless, uneven distribution of NPs limits their practical applications. In this study, a commercial silane coupling agent (3-methacryloxypropyltrimethoxysilane) was used to improve the dispersion of zinc oxide (ZnO) NPs in thin polyacrylonitrile fibers. Scanning electron microscopy (SEM) revealed that the fibers incorporating the silane-modified NPs exhibited better distribution of NPs than those prepared with pristine ZnO NPs. The silane modification enhanced the specific surface area, surface roughness, and fiber porosity. In particular, the nanofiber filter incorporating 12 wt% ZnO NPs modified with 0.5 g silane per g of ZnO NPs maintained a filtration efficiency of 99.76% with a low pressure drop of 44 Pa, excellent antibacterial activity, and could decompose organic methylene blue dye with an efficiency of 85.11% under visible light.

High-performance filter membrane composed of oxidized Poly (arylene sulfide sulfone) nanofibers for the high-efficiency air filtration

In this study, a novel, oxidized poly (arylene sulfide sulfone) (O-PASS) nanofibrous membrane filter was successfully fabricated for the effective removal of particulate matter. PASS was electrospun into a nanofibrous membrane with an average nanofiber diameter of 0.31 µm and basis weight of 3 g/m². These specifications were chosen as they showed high particulate matter removal efficiency (99.98%), low pressure drop (68 Pa), and high quality factor Q_F (0.125 Pa^-1). In addition, the filtration mechanism of the PASS nanofibrous membrane was intuitively revealed by simulating the intercepted particular distributions and motion paths of particles. After a simple oxidation treatment, the O-PASS nanofibrous membrane was successfully built up. The microstructure and morphology showed little change compared with the PASS nanofiber, but the oxidation treatment significantly improved the mechanical properties of the membrane from 1.51 MPa to 4.92 MPa. More importantly, the O-PASS nanofibrous membrane still exhibited high removal efficiency after high temperature, acid, alkali, or organic solvent treatments. Overall, O-PASS nanofibrous membranes are promising high-performance filter materials with high temperature and corrosion resistance.

Bumpy structured nanofibrous membrane as a highly efficient air filter with antibacterial and antiviral property

Recently, the pandemic infectious diseases caused by coronavirus have prompted the development of air filter membranes to against infectious agents and protect human health. This research focuses on air filter membrane with antibacterial and antiviral property for high-efficiency particulate matter (PM) removal. Herein, polyamide-6 electrospun nanofibers were anchored with silver nanoparticles through hydrogen-bond. Bumpy nanorough surface and multilevel structure contribute to improve capture capacity, and silver nanoparticles provide a strong ability to inactivate bacteria and virus. In conclusion, this membrane exhibits high PM_2.5 filtration efficiency of 99.99% and low pressure drop of 31 Pa; simultaneous removal of multiple aerosol pollutants, e.g., SO_x, NO_x, methylbenzene, L-Nicotine; superior antibacterial performance against Escherichia coli (Gram negative bacteria) and Staphylococcus aureus (Gram positive bacteria), antiviral property against Porcine Deltacoronavirus and not significant cytotoxicity. Research of air filtration material is important to remove air pollutants and to prevent infection and spread of respiratory infectious diseases.

Multistructured Electrospun Nanofibers for Air Filtration: A Review

Air filtration materials (AFMs) have gradually become a research hotspot on account of the increasing attention paid to the global air quality problem. However, most AFMs cannot balance the contradiction between high filtration efficiency and low pressure drop. Electrospinning nanofibers have a large surface area to volume ratio, an adjustable porous structure, and a simple preparation process that make them an appropriate candidate for filtration materials. Therefore, electrospun nanofibers have attracted increased attention in air filtration applications. In this paper, first, the preparation methods of high-performance electrospun air filtration membranes (EAFMs) and the typical surface structures and filtration principles of electrospun fibers for air filtration are reviewed. Second, the research progress of EAFMs with multistructures, including nanoprotrusion, wrinkled, porous, branched, hollow, core-shell, ribbon, beaded, nets structure, and the application of these nanofibers in air filtration are summarized. Finally, challenges with the fabrication of EAFMs, limitations of their use, and trends for future developments are presented.

Multilayer-structured fibrous membrane with directional moisture transportability and thermal radiation for high-performance air filtration

The demand of high-performance filter media for the face masks is urgent nowadays due to the severe air pollution. Herein, a highly breathable and thermal comfort membrane that combines the asymmetrically superwettable skin layer with the nanofibrous membrane has been fabricated via successive electrospinning and electrospraying technologies. Thanks to high porosity, interconnected pore structure, and across-thickness wettability gradient, the composite membrane with a low basis weight of 3.0 g m−2 exhibits a good air permeability of 278 mm s−1, a comparable water vapor permeability difference of 3.61 kg m−2 d−1, a high filtration efficiency of 99.3%, a low pressure drop of 64 Pa, and a favorable quality factor of 0.1089 Pa−1, which are better than those of the commercial polypropylene. Moreover, the multilayer-structured membrane displays a modest infrared transmittance of 92.1% that can keep the human face cool and comfort. This composite fibrous medium is expected to protect humans from PM2.5 and keep them comfortable even in a hygrothermal environment.

Polybenzimidazole-Benzophenone Composite Nanofiber Window Air Filter with Superb UV Resistance and High Chemical and Thermal Durability

There is a growing interest in window air filters to protect indoor air quality from ultrafine particulate matter (PM) in outdoor air. The filters for this purpose must achieve high filtering efficiency without compromising the original functions of the window, such as high air permeability and visibility. Several filters meeting these requirements have been developed and demonstrate a high PM_2.5 filtering efficiency. However, these filters are installed outside the window or on the window screen guard, thereby requiring high levels of ultraviolet (UV), chemical, and thermal resistance. These requirements have been overlooked so far. In this study, we examine the fabrication and performance of a polybenzimidazole-benzophenone (PBI-BP) composite nanofiber air filter that demonstrates superb UV resistance and chemical and thermal durability. Because of the UV absorbance of the BP in the nanofibers, the filter membrane is robust even under prolonged UV exposure, which is essential for filters for this purpose. The filter membrane is not damaged even after treatment in strong acids or annealing at high temperature up to 400 °C. Thus, the PBI-BP composite filter is suitable for practical application in window air filters and can be adapted to develop filters used under other harsh environments.

Composites Based on Nanoparticle and Pan Electrospun Nanofiber Membranes for Air Filtration and Bacterial Removal

Often, solid matter is separated from particle-laden flow streams using electrospun filters due to their high specific surface area, good ability to capture aerial particulate matter, and low material costs. Moreover, electrospinning allows incorporating nanoparticles to improve the filter's air filtration efficiency and bacterial removal. Therefore, a new, improved polyacrylonitrile (PAN) nanofibers membrane that could be used to remove air pollutants and also with antibacterial activity was developed. We engineered three different filters that are characterized by the different particles embedded in the PAN nanofibers: titanium dioxide (TiO2), zinc oxide (ZnO), and silver (Ag). Then, their filtration performance was assessed by quantifying the filtration of sodium chloride (NaCl) aerosol particles of 9 to 300 nm in diameter using a scanning mobility particle sizer. The TiO2_F filter displayed the smallest fiber diameter and the highest filtration efficiency (≈100%). Conversely, the Ag_F filter showed the highest quality factor (≈0.06 Pa-1) because of the lower air pressure drop. The resulting Ag_F nanofibers displayed a very good antibacterial activity using an Escherichia coli suspension (108 CFU/mL). Moreover, the quality factor of these membranes was higher than that of the commercially available nanofiber membrane for air filtration.

Electrospun Polymer Composite Membrane with Superior Thermal Stability and Excellent Chemical Resistance for High-Efficiency PM2.5 Capture

To address the challenge of high-temperature air filtration, a novel electreted polysulfonamide/polyacrylonitrile-boehmite (PSA/PAN-B) composite nanofiber based filter was developed via electrospinning for effective high-temperature dust removal. In this study, the spinnability of PSA was greatly improved by adding a small amount of PAN as an auxiliary polymer, and the introduction of a boehmite electret further significantly reinforced the properties of PSA fibers. As a result, the PSA/PAN-B membrane exhibited a high filtration efficiency (up to 99.52 ± 0.32%), low pressure drop (45.16 ± 1.39 Pa), excellent flexibility, good mechanical properties, high thermal stability (up to approximately 300 °C), and superior chemical resistance. Through data analysis and 3D simulation, the important benefits of the boehmite electret in the optimization of the PSA fibrous membrane performance were determined: it increases the charge storage capacity, constructs a rough surface morphology, improves the specific surface area, and enhances the mechanical properties. More importantly, the PSA/PAN-B film possessed a robust PM2.5 purification capacity, and the particulate matter removal efficiency was kept unchanged after high-temperature, acid, or alkali treatment-a performance derived from the intrinsic molecular structure of PSA. The PSA/PAN-B composite fibrous membrane, with excellent comprehensive properties, is a promising candidate for air filters, especially in harsh environments, further broadening the applications of PSA and providing new insight into the design of high-performance filters with high-temperature and corrosion resistance.

Efficient nanoparticles removal and bactericidal action of electrospun nanofibers membranes for air filtration

Human exposure to air pollution and especially to nanoparticles is increasing due to the combustion of carbon-based energy vectors. Fibrous filters are among the various types of equipment potentially able to remove particles from the air. Nanofibers are highly effective in this area; however, their utilization is still a challenge due to the lack of studies taking into account both nanoparticle collection efficiency and antibacterial effect. The aim of this work is to produce and evaluate novel silver/polyacrylonitrile (Ag/PAN) electrospun fibers deposited on a nonwoven substrate to be used as air filters to remove nanoparticles from the air and also showing antibacterial activity. In order to determine the optimum manufacturing conditions, the effects of several electrospinning process parameters were analyzed such as solution concentration, collector to needle distance, flow rate, voltage, and duration. Ag/PAN nanofibers were characterized by X-ray diffraction (XRD), Transmission Electron Microscopy (TEM), Fourier Transform Infra-Red spectroscopy (FTIR), Energy-dispersive X-ray spectroscopy (EDX), X-ray photoelectron spectroscopy (XPS), and Scanning Electron Microscopy (SEM). In addition, filtration performances were determined by measuring the pressure drop and collection efficiency of sodium chloride (NaCl) aerosol particles (9 to 300 nm diameters) using Scanning Mobility Particle Sizers (SMPS). Filters with high filtration efficiency (≈100%) and high-quality factor (≈0.05 Pa^-1) were obtained even adding different concentrations of Ag nanoparticles (AgNPs) to PAN nanofibers. The resultant Ag/PAN nanofibers showed excellent antibacterial activity against 10⁴ CFU/mL E. coli bacteria.