Membrane distillation coupled with a novel two-stage pretreatment process for petrochemical wastewater treatment and reuse

Advancement of membrane separation technology for organic pollutant removal

In the face of growing global freshwater scarcity, the imperative to recycle and reuse water becomes increasingly apparent across industrial, agricultural, and domestic sectors. Eliminating a range of organic pollutants in wastewater, from pesticides to industrial byproducts, presents a formidable challenge. Among the potential solutions, membrane technologies emerge as promising contenders for treating diverse organic contaminants from industrial, agricultural, and household origins. This paper explores cutting-edge membrane-based approaches, including reverse osmosis, nanofiltration, ultrafiltration, microfiltration, gas separation membranes, and pervaporation. Each technology's efficacy in removing distinct organic pollutants while producing purified water is scrutinized. This review delves into membrane fouling, discussing its influencing factors and preventative strategies. It sheds light on the merits, limitations, and prospects of these various membrane techniques, contributing to the advancement of wastewater treatment. It advocates for future research in membrane technology with a focus on fouling control and the development of energy-efficient devices. Interdisciplinary collaboration among researchers, engineers, policymakers, and industry players is vital for shaping water purification innovation. Ongoing research and collaboration position us to fulfill the promise of accessible, clean water for all.

Extensive comparison of methods for removal of organic halogen compounds from pharmaceutical process wastewaters with life cycle, PESTLE, and multi-criteria decision analyses

Recycling and disposing wastewater from the pharmaceutical industry are of utmost importance in mitigating chemical waste generation, where unmanaged hazardous waste fluxes could cause massive environmental damage. Air stripping, steam stripping, distillation, and incineration offer significant emission reduction potentials for pharmaceutical applications; however, selecting specific process units is a complicated task due to the high number of influencing screening criteria. The mentioned chemical processes are modelled with the Aspen Plus program. This study examines the environmental impacts of adsorbable organic halogens (AOX) containing pharmaceutical process wastewater disposal by conducting life cycle impact assessments using the Product Environmental Footprint (PEF), IMPACT World + Endpoint V1.01, and Recipe 2016 Endpoint (H) V1.06 methods. The results show that the distillation-based separation of AOX compounds is characterized by the most favourable climate change impact and outranks the PEF single score of air stripping, steam stripping, and incineration by 6.3%, 29.1%, 52.0%, respectively. The energy-intensive distillation technology is further evaluated by considering a wide selection of energy sources (i.e., fossil fuel, nuclear, solar, wind onshore, and wind offshore) using PESTLE (Political, Economic, Social, Technological, Legal, Environmental) analysis combined with multi-criteria decision support to determine the most beneficial AOX disposal scenario. The best overall AOX regeneration performance and lowest climate change impact (7.25 × 10-3 kg CO2-eq (1 kg purified wastewater)-1) are obtained by supplying variable renewable electricity from onshore wind turbines, reaching 64.87% carbon emission reduction compared to the baseline fossil fuel-based process alternative.

Biodegradability enhancement of waste lubricating oil regeneration wastewater using electrocoagulation pretreatment

As a sustainable management of fossil fuel resources and ecological environment protection, recycling used lubricating oil has received widespread attention. However, large amounts of waste lubricating-oil regeneration wastewater (WLORW) are inevitably produced in the recycling process, and challenges are faced by traditional biological treatment of WLORW. Thus, this study investigated the effectiveness of electrocoagulation (EC) as pretreatment and its removal mechanism. The electrolysis parameters (current density, initial pH, and inter-electrode distance) were considered, and maximal 60.06% of oil removal was achieved at a current density of 15 mA/cm2, initial pH of 7, and an inter-electrode distance of 2 cm. The dispersed oil of WLORW was relatively easily removed, and most of the oil removal was contributed by emulsified oil within 5-10 μm. Gas chromatography-mass spectrometry (GC-MS) analysis revealed that effective removal of the biorefractory organic compounds could contribute to the improvement of biodegradability of WLORW. Thus, the 5-day biochemical oxygen demand/chemical oxygen demand ratio (BOD5/COD) was significantly enhanced by 4.31 times, which highly benefits future biological treatment. The routes of WLORW removal could be concluded as charge neutralization, adsorption bridging, sweep flocculation, and air flotation. The results demonstrate that EC has potential as an effective pretreatment technology for WLORW biological treatment.

An overview of wastewater treatment using combined heterogeneous photocatalysis and membrane distillation

The need for efficient remediation solutions to wastewater has risen due to the concerning prevalence of toxic organic pollutants. It is possible for the linked photocatalysis-membrane separation system to concurrently achieve the photoreaction of pollutants and their removal from wastewater in order to accomplish the goal of completely purifying the wastewater. This investigation's objective is to provide analytical overview of the photocatalytic and membrane coupling process, photocatalytic membrane reactors, and the potential applications of these technologies in the treatment of wastewater for the persistent organic matter removal. In the review, an examination of photocatalytic and membrane processes to remove organic compounds from wastewater is presented. Based on the literature analysis, it was observed that the application of photocatalytic membrane reactors is significantly influenced by a wide variety of factors. Some of these factors include pollutant concentration, dissolved oxygen, aeration, pH, and hydraulic retention time. Light intensity is another factor that has a significant influence. It was also revealed how distillation membranes work when integrated with photocatalytic process. This brief overview will help researchers understand how successful coupled photocatalytic and membrane distillation are in the treatment of wastewater containing organic pollutants.

Strategies to improve membrane performance in wastewater treatment

Membrane technology has rapidly gained popularity in wastewater treatment due to its cost-effectiveness, environmentally friendly tools, and elevated productivity. Although membrane performance in wastewater treatment has been reviewed in several past studies, the key techniques for improving membrane performance, as well as their challenges, and solutions associated with the membrane process, were not sufficiently highlighted in those studies. Also, very few studies have addressed hybrid techniques to improve membrane performance. The present review aims to fill those gaps and achieve public health benefits through safe water processing. Despite its higher cost, membrane performance can result in a 36% reduction in flux degradation. The issue with fouling has been identified as one of the key challenges of membrane technology. Chemical cleaning is quite effective in removing accumulated foulant. Fouling mitigation techniques have also been shown to have a positive effect on membrane photobioreactors that handle wastewater effluent, resulting in a 50% and 60% reduction in fouling rates for backwash and nitrogen bubble scouring techniques. Membrane hybrid approaches such as hybrid forward-reverse osmosis show promise in removing high concentrations of phosphorus, ammonium, and salt from wastewater. The incorporation of the forward osmosis process can reject 99% of phosphorus and 97% of ammonium, and the reverse osmosis approach can achieve a 99% salt rejection rate. The control strategies for membrane fouling have not been successfully optimized yet and more research is needed to achieve a realistic, long-term direct membrane filtering operation.

A Critical Review of Membrane Wettability in Membrane Distillation from the Perspective of Interfacial Interactions

Hydrophobic membranes used in membrane distillation (MD) systems are often subject to wetting during long-term operation. Thus, it is of great importance to fully understand factors that influence the wettability of hydrophobic membranes and their impact on the overall separation efficiency that can be achieved in MD systems. This Critical Review summarizes both fundamental and applied aspects of membrane wetting with particular emphasis on interfacial interaction between the membrane and solutes in the feed solution. First, the theoretical background of surface wetting, including the relationship between wettability and interfacial interaction, definition and measurement of contact angle, surface tension, surface free energy, adhesion force, and liquid entry pressure, is described. Second, the nature of wettability, membrane wetting mechanisms, influence of membrane properties, feed characteristics and operating conditions on membrane wetting, and evolution of membrane wetting are reviewed in the context of an MD process. Third, specific membrane features that increase resistance to wetting (e.g., superhydrophobic, omniphobic, and Janus membranes) are discussed briefly followed by the comparison of various cleaning approaches to restore membrane hydrophobicity. Finally, challenges with the prevention of membrane wetting are summarized, and future work is proposed to improve the use of MD technology in a variety of applications.

Water reclamation and reuse

Literature published in 2019 pertinent to water reclamation and reuse has been classified into five sections: safe reuse, treatment technologies, management, assessment, and case studies. Membranes have been widely applied in integrated processes to polish secondary effluent and achieve high-quality reclaimed water. Increased efforts have also been made to facilitate feasible and safe water reuse. PRACTITIONER POINTS: This article summarizes literature published in 2019 pertinent to water reclamation and reuse. Water reclamation and reuse can be classfied into five sections: safe reuse, treatment technology, management, assessment, and case studies. Membranes were widely used in integrated processes for the production of high-quality reclaimed water.

Petrochemical wastewater and produced water: Treatment technology and resource recovery

Petrochemical wastewater and produced water from oil and gas operations typically contain an array of organic and inorganic contaminants. The complexity of the wastewater, stringent environmental regulations, and the need for sustainable solutions have driven many research efforts in studying and developing advanced technology or combined treatment processes. On the other hand, the wastewater itself can be resources for water, energy, and other valuable product if appropriate technology is developed to recover them in a cost-effective fashion. The research advances in wastewater treatment and resource recovery technology are reviewed and summarized. For petrochemical wastewater, progresses were made in advanced oxidation, biological processes, and recovery of energy and water from wastewater. For produced water, many efforts were focused on membrane processes, combined systems, and biological treatment. PRACTITIONER POINTS: Significant progress continued to be made on petrochemical wastewater and produced water treatment. Recent technological advances in various treatment processes were summarized. Technologies focusing on resource recovery (e.g., water or energy) were presented.

Anaerobic bioconversion of petrochemical wastewater to biomethane in a semi-continuous bioreactor: Biodegradability, mineralization behaviors and methane productivity

Petrochemical wastewaters treatment represents a serious challenge due to the high toxicity and complex chemical components. In this study, the biodegradability, mineralization behaviors and methane productivity of eight different types of petrochemical wastewaters were evaluated in series of semi-continuous bioreactors. Methane production strongly depended on the characteristics of wastewaters and chemical constituents. The highest methane yield of 305.9 ± 2.7 mL/g-COD was achieved by purified terephthalic acid wastewater, followed by ethylene glycol, polyester, etc. Comparatively, one-step-SCN^- wastewater produced the lowest methane yield (4.7 ± 0.7 mL/g-COD) owing to high toxicity and low biodegradability. Modified Gompertz model confirmed that purified terephthalic acid, ethylene glycol and polyester wastewaters had a short lag-phase of 1.2, 1.7 and 0.2 days, respectively. Nonetheless, the formation of by-products such as proteins, polysaccharides and ammonia nitrogen throughout anaerobic digestion reflected the high activity of anaerobic microorganisms, confirming the technical feasibility of anaerobic biotechnology in treating petrochemical wastewaters.

Bio-inspired anchoring of amino-functionalized multi-wall carbon nanotubes (N-MWCNTs) onto PES membrane using polydopamine for oily wastewater treatment

The major problem that limits the utilization of PES membranes in treatment of oily wastewater is the drastic irreversible membrane fouling due to the attachment of oil droplets onto the membrane surface. The goal of this study was to develop a novel, fast and facile post-functionalization of polydopamine (PDA) coated membranes using pre-synthesized nanoparticles for fabrication of novel organic-inorganic hybrid recoverable membranes with high hydrophilicity and underwater oleophobicity. Here, bio-inspired technique was studied because the membrane technology could separate small oil droplets (even <10 µm) with high performance if faced little fouling phenomena during the treatment process. The amino-functionalized multi-wall carbon nanotubes (N-MWCNTs) were anchored onto the PDA coated PES membranes. The membranes characteristics, with specific focus on surface morphology and wettability were investigated. The newly developed PES/PDA/N-MWCNTs membranes showed an enhanced flux (~1086%) compared to the unmodified PES membrane. This enhancement was attributed to the high hydrophilic and underwater oleophobic properties, which were found to alleviate the effect of fouling. The total fouling ratio (R_t) of the PES/PDA/N-MWCNTs membrane was 22.35%, which was far lower than that of the unmodified PES membrane (98.38%). Meanwhile, most of the fouling was reversible for the former with the remaining (irreversible fouling) of 18.08%. It was concluded that cake filtration is the dominant fouling mechanism of the PES/PDA/N-MWCNTs membranes due to their average pore diameter. The modified membranes showed high oil rejection (>99%) so that the obtained clean water with oil concentration lower than 5 ppm met the wastewater discharge standard recommendations. Also, evaluation of the PES/PDA/N-MWCNT membrane in cross-flow filtration showed its antifouling properties in the long-term application (16 h).

Direct membrane filtration for wastewater treatment and resource recovery: A review

Direct membrane filtration has shown great potential in wastewater treatment and resource recovery in terms of its superior treated water quality, efficient nutrient recovery, and sustainable operation, especially under some scenarios where biological treatment is not feasible. This paper aims to give a comprehensive review of the state-of-the-art of direct membrane filtration processes (including pressure-driven, osmotic-driven, thermal-driven, and electrical-driven) in treating different types of wastewater for water reclamation and resource recovery. The factors influencing membrane performance and treatment efficiency in these direct membrane filtration processes are well illustrated, in which membrane fouling was identified as the main challenge. The strategies for improving direct membrane filtration performance, such as physical and chemical cleaning techniques and pretreatment of feed water, are highlighted. Towards scaling-up and long-term operation of direct membrane filtration for effective wastewater reclamation and resource recovery, the challenges are emphasized and the prospects are discussed.

A Review on the Mechanism, Impacts and Control Methods of Membrane Fouling in MBR System

Compared with the traditional activated sludge process, a membrane bioreactor (MBR) has many advantages, such as good effluent quality, small floor space, low residual sludge yield and easy automatic control. It has a promising prospect in wastewater treatment and reuse. However, membrane fouling is the biggest obstacle to the wide application of MBR. This paper aims at summarizing the new research progress of membrane fouling mechanism, control, prediction and detection in the MBR systems. Classification, mechanism, influencing factors and control of membrane fouling, membrane life prediction and online monitoring of membrane fouling are discussed. The research trends of relevant research areas in MBR membrane fouling are prospected.