3D printed robust superhydrophilic and underwater superoleophobic composite membrane for high efficient oil/water separation

Bio-Inspired Underwater Superoleophobic Aramid Nanofiber-Based Aerogel Membranes for Highly Efficient Removal of Emulsified Oils and Organic Dyes

Effective elimination of insoluble emulsified oils and soluble organic dyes has received extensively attention in wastewater treatment. In this work, a chitosan and polydopamine @ aramid nanofibers (CS&PDA@ANFs) aerogel membrane was fabricated through an integration methodology consisting of phase inversion and successive deposition of PDA and CS. The as-prepared aerogel membrane possessed a satisfactory three-dimensional interpenetrating network architecture with high porosity and desirable mechanical property. Furthermore, due to the synergistic effect of hydrophilic CS and PDA, the resultant membrane exhibited good superhydrophilicity and underwater superoleophobicity associated with favorable oil resistance/antioil fouling properties. The combination of the interconnected porous structures and super wettability endowed the aerogel membranes with desirable oil-in-water emulsion separation performance. Particularly, an extremely high permeation flux (3729 L/m2/h) and a rejection rate (99.3%) were achieved for the CS&PDA@ANFs membrane. Moreover, diverse dyes could be also adsorbed by the resultant membrane, and the equilibrium adsorption capacity of cationic dye malachite green could reach 36 mg/g, with a high rejection rate over 97%. This study indicated that the CS&PDA@ANFs aerogel membrane held great promise for practical applications in complex wastewater remediation.

A bibliometric analysis of cellulose anti-fouling in marine environments

Marine biofouling poses significant challenges to maritime industries worldwide, affecting vessel performance, fuel efficiency, and environmental sustainability. These challenges demand innovative and sustainable solutions. In this review, the evolving landscape of cellulose-based materials for anti-fouling applications in marine environments is explored. Through a comprehensive bibliometric analysis, the current state of research is examined, highlighting key trends, emerging technologies, and geographical distributions. Cellulose, derived from renewable resources, offers a promising avenue for sustainable anti-fouling strategies due to its biodegradability, low toxicity, and resistance to microbial attachment. Recent advancements in cellulose-based membranes, coatings, and composites are discussed, showcasing their efficacy in mitigating biofouling while minimizing environmental impact. Opportunities for interdisciplinary collaboration and innovation are identified to drive the development of next-generation anti-fouling solutions. By harnessing the power of cellulose, progress towards cleaner, more sustainable oceans can be facilitated, fostering marine ecosystems and supporting global maritime industries.

3-Dimentional printing of polysaccharides for water-treatment: A review

Biological polysaccharides such as cellulose, chitin, chitosan, sodium alginate, etc., serve as excellent substrates for 3D printing due to their inherent advantages of biocompatibility, biodegradability, non-toxicity, and absence of secondary pollution. In this review we comprehensively overviewed the principles and processes involved in 3D printing of polysaccharides. We then delved into the diverse application of 3D printed polysaccharides in wastewater treatment, including their roles as adsorbents, photocatalysts, biological carriers, micro-devices, and solar evaporators. Furthermore, we assessed the technical superiority and future potential of polysaccharide 3D prints, envisioning its widespread application. Lastly, we remarked the challenging scientific and engineering aspects that require attention in the scientific research, industrial production, and engineering utilization. By addressing these key points, we aimed to advance the field and facilitate the practical implementation of polysaccharide-based 3D printing technologies in wastewater treatment and beyond.

A comprehensive review on state-of-the-art antifouling super(wetting and anti-wetting) membranes for oily wastewater treatment

One of the most dangerous types of pollution to the environment is oily wastewater, which is produced from a number of industrial sources and can cause damage to the environment, people, and creatures. To overcome this issue, membrane technology as an advanced method has been considered for treating oily wastewater due to its stability, high removal efficiency, and simplicity in scaling up. Membrane fouling, or the accumulation of oil droplets at or within the membrane pores, compromises the efficiency of membrane separation and water flux. In the last decade, the fabrication of membranes with specific wettability to reduce fouling has received much consideration. The purpose of this article is to offer a literature overview of all fabricated anti-fouling super(wetting and anti-wetting) membranes for applicable membrane processes for the separation of immiscible and emulsified oil/water mixtures. In this review, we first explain membrane fouling and discuss methods for preventing it. Afterwards, in all membrane separation processes, including pressure-driven, gravity-driven, and thermal-driven, membranes based on the form and density of oil are categorized as oil-removing or water-removing with special wettability, and then their wettability modification with different materials is particularly discussed. Finally, the prospect of anti-fouling membrane fabrication in the future is presented.

Fully biobased hydrogel based on chitosan and tannic acid coated cotton fabric for underwater superoleophobicity and efficient oil/water separation

Underwater superoleophobic (UWSO) materials have garnered significant attention in separating oil/water mixtures. But, the majority of these materials are made from non-degradable and non-renewable raw materials, polluting the environment and wasting scarce resources while using them. Against this backdrop, this study aimed to fabricate an environmental-friendly UWSO textile using biobased materials. To achieve this, hydrogel consisting of chitosan (CS) and poly(tannic acid) (PTA) were formed and coated on cotton fabric (CTF) via dip-coating followed by oxidative polymerization. CS&PTA hydrogel endowed the CTF with a rough surface and high surface energy, leading to an UWSO CTF with an underwater oil contact angle as high as 166.84°. The CS&PTA/CTF had excellent separation capability toward various oil/water mixtures, showing separation efficiency above 99.84 % and water flux higher than 23, 999 L m-2 h-1. Moreover, CS&PTA/CTF possessed excellent mechanical and environmental stability with underwater superoleophobicity unchanged after sandpaper friction, ultrasonication, organic solvents, NaCl (m/v, 30 %) solution, and acid/base solution immersion, due to the strong interaction between the hydrogel and cotton fabric generated by the mussel-inspired adhesion owing to the presence of PTA. The fully biobased UWSO CTF exhibits great promising to be an alternative to traditional superwetting materials for separation of oil/water mixtures.

Biopolymers as a versatile tool with special emphasis on environmental application

Water sources are becoming highly unsuited as potable sources due to the presence of impurities and hazardous chemicals. Although there are many conventional methods available, the development of innovative technologies is essential for the treating and recycling of wastewater. Owing to their unique and excellent qualities, polymers have recently seen extensive use across various industries. By joining the monomeric components covalently, biopolymers resemble a more natural alternative to synthetic polymers. The biopolymer and biopolymer composites integrate into many sections of the treatment process easily, making them effective, affordable, and environmentally beneficial. Due to their distinct features, biopolymers can replace traditional adsorbents. The biopolymers and composites discussed in this chapter are ideal adsorbent materials for eliminating contaminants from the environment. Based on their sources, methods of preparation, and uses, biopolymers, and their composites are categorized. This chapter also includes different research perspectives on biopolymers, especially from an ecological and financial standpoint.

Recent advances in superwetting materials for separation of oil/water mixtures

Engineering surfaces or membranes that allow an efficient oil/water separation is highly desired in a wide spectrum of applications ranging from oily wastewater discharge to offshore oil spill accidents. Recent advances in biomimetics, manufacturing, and characterization techniques have led to remarkable progress in the design of various superwetting materials with special wettability. In spite of exciting progress, formulating a strategy robust enough to guide the design and fabrication of separating surfaces remains a daunting challenge. In this review, we first present an overview of the wettability theory to elucidate how to control the surface morphology and chemistry to regulate oil/water separation. Then, parallel approaches are considered for discussing the separation mechanisms according to different oil/water mixtures, and three separation types were identified including filtration, adsorption and other separation types. Finally, perspectives on the challenges and future research directions in this research area are briefly discussed.

Biopolymer - A sustainable and efficacious material system for effluent removal

Undesired discharge of various effluents directly into the aquatic ecosystem can adversely affect water quality, endangering aquatic and terrestrial flora and fauna. Therefore, the conceptual design and fabrication of a sustainable system for alleviating the harmful toxins that are discharged into the atmosphere and water bodies using a green sustainable approach is a fundamental standpoint. Adsorptive removal of toxins (∼99% removal efficacy) is one of the most attractive and facile approaches for cleaner technologies that remediate the environmental impacts and provide a safe operating space. Recently, the introduction of biopolymers for the adsorptive abstraction of toxins from water has received considerable attention due to their eclectic accessibility, biodegradability, biocompatibility, non-toxicity, and enhanced removal efficacy (∼ 80-90% for electrospun fibers). This review summarizes the recent literature on the biosorption of various toxins by biopolymers and the possible interaction between the adsorbent and adsorbate, providing an in-depth perspective of the adsorption mechanism. Most of the observed results are explained in terms of (1) biopolymers classification and application, (2) toxicity of various effluents, (3) biopolymers in wastewater treatment and their removal mechanism, and (4) regeneration, reuse, and biodegradation of the adsorbent biopolymer.

3D printing titanium dioxide-acrylonitrile-butadiene-styrene (TiO2-ABS) composite membrane for efficient oil/water separation

The oily water treatment is becoming one of the hottest topics due to that increase of offshore oil transportation and the various accident oil leakages. In this study, a functional TiO₂-ABS composite membrane was generated through the three-dimensional (3D) printing strategy for the first time and was conducted to simulated oily water treatment. The TiO₂-ABS composite membrane demonstrated a significant promotion in hydrophilicity and oleophobicity which were evidenced by the water contact angle of 14.8° and the underwater oil contact angle of 144.7°, respectively. The optimal modified membrane had both exceedingly high flux (1.8 × 10⁵ L m^-2·h^-1) and oil rejection rate (99.5%). Moreover, the results of filtration cycles of 10 days and extended Derjaguin-Landau-Verwey-Overbeek (XDLVO) theory demonstrated that the modified membranes took possession of excellent stability and antifouling property. What was more, the TiO₂-ABS composite membrane revealed over 99% rejection to all five types of oil/water systems. The interestingly experimental results indicated that the prepared membrane possessed a broad development trend and application prospect in the field of oily water treatment.

Effects of 3D-printed bulking agent on microbial community succession and carbohydrate-active enzymes genes during swine manure composting

The bulking agent plays an important role in aerobic composting, but their shape, porosity, and homogeneity need to be optimized. In the present work, a bulking agent with a uniform shape was prepared by 3D printing to explore its influence on physicochemical parameters, microbial community succession, and gene abundance of carbohydrate-active enzymes (CAZymes) in swine manure aerobic composting. The results showed that adding 3D-printed bulking agents can increase maximum temperature, prolong the thermophilic period, and improve the degradation rate of volatile solids, which was attributed to ameliorative air permeability by the porous 3D-printed bulking agent. The abundances of some pathogenic bacteria decreased and CAZymes genes increased respectively in response to the addition of the 3D-printed bulking agent, implying it has a certain positive effect on improving the safety of compost products and promoting the degradation of organic matter. In summary, the 3D-printed bulking agent has good application potential in laboratory-scale aerobic composting.

Conformation-dominated surface antifouling and aqueous lubrication

Antifouling and aqueous lubrication are important properties for biomaterials, especially for those with implantation purposes. In order to better understand the polymer conformation dependence of the surface antifouling and lubrication properties, poly(ethylene glycol) (PEG) polymers with mono-functional and difunctional catechol anchors were designed and anchored on surface to adopt tail and loop conformations. Diblock and triblock copolymers with poly(dopamine methacrylamide) (PDMA) block as anchors and PEG block as the main body were synthesized and anchored on silicon surfaces by a "grafting to" strategy. The chemical composition, film thickness, and surface roughness of both coatings were controlled to be similar to give a direct comparison of looped brushes and tailed analogues. Then, the antifouling and surface friction behaviors were detected to verify the topological conformation effect of PEG polymer brushes. Results showed that PEG triblock copolymer modified surface exhibited an obviously better antifouling property and a lower friction coefficient of ∼0.011 than that of PEG diblock copolymer modified surface. Additionally, calculation and simulation results demonstrated that triblock copolymer had higher adsorption energy and anchored on surface with looped conformation. It is indicated that the strongly anchored PEG loops are effective for excellent antifouling and lubricating properties due to its strong hydration and steric hindrance. The conformation-dominated enhanced antifouling and reduced interfacial friction is an effective method for the development of excellent antifouling surfaces.

High-performance photocatalytic membranes for water purification in relation to environmental and operational parameters

Growing technologies, increasing population and environmental pollution lead to severe contamination of water and require advanced water treatment technologies. These aspects lead to the need to purify water with advanced smart materials. This paper reviews the recent advances (during the last 5 years) in photocatalytic composite membranes used for water treatment. For this purpose, the authors have reviewed the main materials used in the development of (photocatalytic membranes) PMs, environmental and operational factors affecting the performance of photocatalytic membranes, and the latest developments and applications of PMs in water purifications. The composite photocatalytic membranes show good performance in the removal and degradation of pollutants from water.

Emerging Separation Applications of Surface Superwettability

Human beings are facing severe global environmental problems and sustainable development problems. Effective separation technology plays an essential role in solving these challenges. In the past decades, superwettability (e.g., superhydrophobicity and underwater superoleophobicity) has succeeded in achieving oil/water separation. The mixture of oil and water is just the tip of the iceberg of the mixtures that need to be separated, so the wettability-based separation strategy should be extended to treat other kinds of liquid/liquid or liquid/gas mixtures. This review aims at generalizing the approach of the well-developed oil/water separation to separate various multiphase mixtures based on the surface superwettability. Superhydrophobic and even superoleophobic surface microstructures have liquid-repellent properties, making different liquids keep away from them. Inspired by the process of oil/water separation, liquid polymers can be separated from water by using underwater superpolymphobic materials. Meanwhile, the underwater superaerophobic and superaerophilic porous materials are successfully used to collect or remove gas bubbles in a liquid, thus achieving liquid/gas separation. We believe that the diversified wettability-based separation methods can be potentially applied in industrial manufacture, energy use, environmental protection, agricultural production, and so on.

Additively manufactured high-performance polymeric materials and their potential use in the oil and gas industry

The oil and gas industry has been tagged as among the largest revenue-generating sectors in the world. High-performance polymers (HPPs), on the other hand, are among the most useful industrial materials, while the utility of 3D printing technologies has evolved and transitioned from rapid prototyping of composite materials to manufacturing of functional parts. In this prospective, we highlight the potential uses and industrial applications of 3D-printed HPP materials in the oil and gas sector, including the challenges and opportunities present.

GRAPHICAL ABSTRACT

Switchable wettability of grain-stacked filter layers from polyurethane plastic waste for oil/water separation

HYPOTHESIS

Polyurethane plastic waste (PUPW), a port-abundant solid waste, is difficult to degrade naturally and poses a severe threat to the environment. Hence, the effective recycling of PUPW remains a challenge.

EXPERIMENTS

Herein, a strategy of converting PUPW into stacked oil/water filtration layer grain through a layer-by-layer (LBL) assembly process is investigated. Notably, such PU-based, grain-stacked, and switchable wettability of the oil/water filter layer is first reported.

FINDINGS

The grain-stacked filter layers are flexible for separating immiscible oil/water mixtures, water-in-oil emulsions (WOE), and oil-in-water emulsions (OWE) under gravity over 10 cycle-usages. They can withstand strong acid/alkali solutions (pH = 1-14) and salt solutions over 12 h. Besides, 100-times scale-up experiments have indicated that the obtained filter layers exhibit an upper to 98.2 % separation efficiency for 10 L real industrial oil/water emulsion in the 24 h continuous operation. The demulsification mechanism for emulsions is that the electrostatic interaction along with adsorption between emulsion droplets and grains leads to the uneven distribution of surfactants on the interface film of the emulsion droplets, increasing the probability of tiny droplets colliding and coalescing into large droplets to achieve oil/water separation. This work proposes an effective and economical method of abundant plastic waste for industrial-scale oil-water separation rather than just on the laboratory-scale.

Bio-inspired super liquid-repellent membranes for membrane distillation: Mechanisms, fabrications and applications

With the aggravation of the global water crisis, membrane distillation (MD) for seawater desalination and hypersaline wastewater treatment is highlighted due to its low operating temperature, low hydrostatic pressure, and theoretically 100% rejection. However, some issues still impede the large-scale applications of MD technology, such as membrane fouling, scaling and unsatisfactory wetting resistance. Bio-inspired super liquid-repellent membranes have progressed rapidly in the past decades and been considered as one of the most promising approaches to overcome the above problems. This review for the first time systematically summarizes and analyzes the mechanisms of different super liquid-repellent surfaces, their preparation and modification methods, and anti-wetting/fouling/scaling performances in the MD process. Firstly, the topology theories of in-air superhydrophobic, in-air omniphobic and underwater superoleophobic surfaces are illustrated using different models. Secondly, the fabrication methods of various super liquid-repellent membranes are classified. The merits and demerits of each method are illustrated. Thirdly, the anti-wetting/fouling/scaling mechanisms of super liquid-repellent membranes are summarized. Finally, the conclusions and perspectives of the bio-inspired super liquid-repellent membranes are elaborated. It is anticipated that the systematic review herein can provide readers with foundational knowledge and current progress of super liquid-repellent membranes, and inspire researchers to overcome the challenges up ahead.

Cellulose-based special wetting materials for oil/water separation: A review

Oil spill accidents and oily wastewater discharged by petrochemical industries have severely wasted water resources and damaged the environment. The use of special wetting materials to separate oil and water is efficient and environment-friendly. Cellulose is the most abundant renewable resource and has natural advantages in removing pollutants from oily wastewater. The application and modification of cellulose as special wetting materials have attracted considerable research attention. Therefore, we summarized cellulose-based superlipophilic/superhydrophobic and superhydrophilic/superoleophobic materials exhibiting special wetting properties for oil/water separation. The treatment mechanism, preparation technology, treatment effect, and representative projects of oil-bearing wastewater are discussed. Moreover, cellulose-based intelligent-responsive materials for application to oil/water separation and the removal of other pollutants from oily wastewater have also been summarized. The prospects and potential challenges of all the materials have been highlighted.

Facile design of a stable and inorganic underwater superoleophobic copper mesh modified by self-assembly sodium silicate and aluminum oxide for oil/water separation with high flux

Separation meshes with special wettability for oil/water separation have drawn much research attention and the preparation of superhydrophobic or underwater superoleophobic materials for oil/water separation has been extensively studied. However, the preparation procedures of inorganic coatings in previous studies were complex and the widely used organic compounds for surface modification were costly and unstable. To address these challenges, the layer-by-layer self-assembly process of inorganic sodium silicate and aluminum oxide powders (SSA) on the copper (Cu) mesh was explored in this paper. Hierarchical and rough structures after electrodepostion were observed by scanning electron microscope (SEM). On the SSA modified Cu mesh, contact angles (CA) of underwater trichloromethane and water in the air were 153° and 1°, respectively. Besides, the modified mesh exhibited high thermal stability, good oil/water separation properties with water flux of 19832 Lm^-2h^-1 and separation efficiency > 95%, and high recycling performance. The oil/water separation mechanism was that the positive intrusion pressure and the repulsive force for oil contributed to the oil/water separation performance of the mesh. The obtained mesh featured in facile design, unique wettability (underwater superoleophobic), high flux, and good recyclability and thermal stability. Therefore, it is believed that the self-assembly strategy proposed in this paper may provide a reference for preparing a highly stable inorganic mesh for oil/water separation.

Advanced Materials with Special Wettability toward Intelligent Oily Wastewater Remediation

Clean water resources are essential to our human society. Oil leakage has caused water contamination, which leads to serious shortage of clean water, environmental deterioration, and even increasing number of deaths. It is of great urgency to solve the oil-polluted water problems worldwide. Efficient oil/water separation, especially emulsified oil/water mixture separation, is widely used to mitigate water pollution issues. Recently, advanced materials with special wettability have been employed for oily wastewater remediation. Moreover, by endowing them with various intelligent functions, smart materials can effectively separate complex oil/water mixtures including extremely stable emulsions. In this review, oil/water separation mechanisms and various fabrication methods of special wettability separation materials are summarized. We highlight the special wettable materials with intelligent functions, including photocatalytic, self-healing, and switchable oil/water separation materials, which can achieve self-cleaning, self-healing, and efficient oily wastewater treatment. In each section, the acting mechanisms, fabricating technologies, representative studies, and separation efficiency are briefly introduced. Lastly, the challenges and outlook for oil/water separation based on the special wettability materials are discussed.

Bifunctional NiAlFe LDH-coated membrane for oil-in-water emulsion separation and photocatalytic degradation of antibiotic

A new NiAlFe layered double hydroxide/polydopamine/polyvinylidene fluoride (NiAlFe LDH/PDA/PVDF) membrane was fabricated by in-situ growth of LDH on the PDA modified PVDF membrane. The as-prepared membrane possesses a nano/microscale rough structural surface and displays the superior wettability of superhydrophilicity in air and underwater superoleophobicity. Combining the favourable features of superwettability and hierarchical rough structure, the NiAlFe LDH/PDA/PVDF membrane could effectively separate a series of oil-in-water emulsions with high efficiency (>99%) and high permeation flux (925-1913 L m^-2 h^-1 bar^-1). Besides, owing to the light harvest ability of NiAlFe LDH, the relevant membrane also can be applied as a photocatalysis paper for the light-driven treatment of antibiotic residue in aqueous solution. In which, NiAlFe LDH/PDA/PVDF membrane can effectively degrade typical antibiotic tetracycline within 20 min under UV light irradiation, exhibiting excellent photocatalytic activity. In addition, cyclic experiments demonstrate that NiAlFe LDH/PDA/PVDF membrane has excellent stability and reusability both in oil-in-water emulsion separation and photocatalytic reaction. In general, the findings of this research demonstrate that photo-response LDH modified membranes have potential multiple applications in wastewater treatment.

A review on spacers and membranes: Conventional or hybrid additive manufacturing?

Over the past decade, 3D printing or additive manufacturing (AM) technology has seen great advancement in many aspects such as printing resolution, speed and cost. Membranes for water treatment experienced significant breakthroughs owing to the unique benefits of additive manufacturing. In particular, 3D printing's high degree of freedom in various aspects such as material and prototype design has helped to fabricate innovative spacers and membranes. However, there were conflicting reports on the feasibility of 3D printing, especially for membranes. Some research groups stated that technology limitations today made it impossible to 3D print membranes, but others showed that it was possible by successfully fabricating prototypes. This paper will provide a critical and comprehensive discussion on 3D printing specifically for spacers and membranes. Various 3D printing techniques will be introduced, and their suitability for membrane and spacer fabrication will be discussed. It will be followed by a review of past studies associated with 3D-printed spacers and membranes. A new category of additive manufacturing in the membrane water industry will be introduced here, known as hybrid additive manufacturing, to address the controversies of 3D printing for membrane. As AM technology continues to advance, its possibilities in the water treatment is limitless. Some insightful future trends will be provided at the end of the paper.

Quartz Sand Filter Media with Special Wettability for Continuous and Efficient Oil/Water Separation and Dye Adsorption

For continuous and efficient oil/water separation and adsorption of dyes, coconut shell powder was grafted onto the surface of quartz sand by dip-coating method to make coconut shell powder-covered quartz sand filter media (CSQS) with superhydrophilic and underwater superoleophobic properties and superoleophilic and underoil highly hydrophobic properties. The contact angles of the underwater oil and underoil water with CSQS were more than 151.2° and 134.2°, respectively. A continuous oil/water separation device was designed. The separation device filled with CSQS can separate oil/water mixture (whether heavy or light oil) into water and oil at the same time with a separation efficiency of above 99.92%. The filter layer can be recovered through reverse extrusion even after lyophobic liquid penetrated the filter layer; hence, the separation efficiency of the filter layer was still above 99.99% for diesel and water mixture. Simultaneously, CSQS can effectively adsorb methylene blue with the highest removal rate as 98.94%. CSQS can maintain stable wettability under harsh environment conditions. This paper provides a new idea on continuous and efficient oil/water separation and simultaneous dye adsorption.

A review of 3D printing techniques for environmental applications

With a wide variety of techniques and compatible materials, three-dimensional (3D) printing is becoming increasingly useful in environmental applications in air, water, and energy. Through the advantages of quick production, cost-effectiveness, customizable design, the ability to produce complex geometries, and more, 3D printing has supported improvements to air quality monitors, filters, membranes, separation devices for water treatment, microbial fuel cells, solar cells, and wind turbines. It also supports sustainable manufacturing through reduced material waste, energy use, and carbon emissions. Applications of 3D printing within four environmental disciplines are described in this article: sustainable manufacturing, air quality, water and wastewater, and alternative energy sources.