Separation and concentration of rare earth elements from wastewater using electrodialysis technology

Tailoring the pore size of expanded porphyrinoids for lanthanide selectivity

Despite increase in demand, capacity for the recycling of rare earth elements remains limited, partly due to the inefficiencies with processes currently utilised in the separation of lanthanides. This study highlights the potential use of expanded porphyrinoids in lanthanide separation through selective binding, dependent on the tailored pore size of the macrocycle. Each emerging trend is subjected to multi-factored analysis to decompose the underlying source. Results promote the viability of size-based separation with preferential binding of larger lanthanum(iii) ions to amethyrin and isoamethyrin macrocycles, while smaller macrocycles such as pentaphyrin(0.0.0.0.0) present a preferential binding of lutetium(iii) ions. Additionally, the porphyrin(2.2.2.2) macrocycle shows a selectivity for gadolinium(iii) ions over both larger and smaller ions. An upper limit of applicable pore size is shown to be ≈2.8 Å, beyond which the formed complexes are predicted to be less stable than the corresponding nitrate complexes.

Electrochemical Wastewater Refining: A Vision for Circular Chemical Manufacturing

Wastewater is an underleveraged resource; it contains pollutants that can be transformed into valuable high-purity products. Innovations in chemistry and chemical engineering will play critical roles in valorizing wastewater to remediate environmental pollution, provide equitable access to chemical resources and services, and secure critical materials from diminishing feedstock availability. This perspective envisions electrochemical wastewater refining─the use of electrochemical processes to tune and recover specific products from wastewaters─as the necessary framework to accelerate wastewater-based electrochemistry to widespread practice. We define and prescribe a use-informed approach that simultaneously serves specific wastewater-pollutant-product triads and uncovers a mechanistic understanding generalizable to broad use cases. We use this approach to evaluate research needs in specific case studies of electrocatalysis, stoichiometric electrochemical conversions, and electrochemical separations. Finally, we provide rationale and guidance for intentionally expanding the electrochemical wastewater refining product portfolio. Wastewater refining will require a coordinated effort from multiple expertise areas to meet the urgent need of extracting maximal value from complex, variable, diverse, and abundant wastewater resources.

Lanmodulin-Functionalized Magnetic Nanoparticles as a Highly Selective Biosorbent for Recovery of Rare Earth Elements

Recovering rare earth elements (REEs) from waste streams represents a sustainable approach to diversify REE supply while alleviating the environmental burden. However, it remains a critical challenge to selectively separate and concentrate REEs from low-grade waste streams. In this study, we developed a new type of biosorbent by immobilizing Lanmodulin-SpyCatcher (LanM-Spycatcher) on the surface of SpyTag-functionalized magnetic nanoparticles (MNPs) for selective separation and recovery of REEs from waste streams. The biosorbent, referred to as MNP-LanM, had an adsorption activity of 6.01 ± 0.11 μmol-terbium/g-sorbent and fast adsorption kinetics. The adsorbed REEs could be desorbed with >90% efficiency. The MNP-LanM selectively adsorbed REEs in the presence of a broad range of non-REEs. The protein storage stability of the MNP-LanM increased by two-fold compared to free LanM-SpyCatcher. The MNP-LanM could be efficiently separated using a magnet and reused with high stability as it retained ∼95% of the initial activity after eight adsorption-desorption cycles. Furthermore, the MNP-LanM selectively adsorbed and concentrated REEs from the leachate of coal fly ash and geothermal brine, resulting in 967-fold increase of REE purity. This study provides a scientific basis for developing innovative biosorptive materials for selective and efficient separation and recovery of REEs from low-grade feedstocks.

Electrodialysis Processes an Answer to Industrial Sustainability: Toward the Concept of Eco-Circular Economy?-A Review

Wastewater and by-product treatments are substantial issues with consequences for our society, both in terms of environmental impacts and economic losses. With an overall global objective of sustainable development, it is essential to offer eco-efficient and circular solutions. Indeed, one of the major solutions to limit the use of new raw materials and the production of wastes is the transition toward a circular economy. Industries must find ways to close their production loops. Electrodialysis (ED) processes such as conventional ED, selective ED, ED with bipolar membranes, and ED with filtration membranes are processes that have demonstrated, in the past decades and recently, their potential and eco-efficiency. This review presents the most recent valorization opportunities among different industrial sectors (water, food, mining, chemistry, etc.) to manage waste or by-product resources through electrodialysis processes and to improve global industrial sustainability by moving toward circular processes. The limitations of existing studies are raised, especially concerning eco-efficiency. Indeed, electrodialysis processes can be optimized to decrease energy consumption and costs, and to increase efficiency; however, eco-efficiency scores should be determined to compare electrodialysis with conventional processes and support their advantages. The review shows the high potential of the different types of electrodialysis processes to treat wastewaters and liquid by-products in order to add value or to generate new raw materials. It also highlights the strong interest in using eco-efficient processes within a circular economy. The ideal scenario for sustainable development would be to make a transition toward an eco-circular economy.

Electrodialysis for the volume reduction of the simulated radionuclides containing seawater

In this study, electrodialysis (ED) was performed to concentrate the radionuclides containing seawater for volume minimization. The concentration behaviors of the trace radioactive elements were also explored. Under the optimal voltage drop of 6 V and the volume ratio of 1:40, the concentration times of Cs⁺, Co²⁺, Sr²⁺ and I^- could reach 9.9, 9.5, 20.1 and 32.5, respectively. Furthermore, it enabled over 80% volume reduction and over 90% removal of all hazardous radionuclides. Hence, ED is a feasible and promising method to manage the radioactive wastewater due to its high concentration and decontamination performances. For identical ion contents, the concentration rate for the cations presented the order of Na⁺ > Cs⁺ > Sr²⁺ > Co²⁺; the hydration radius and hydration free energy played the dominant roles in ion concentration. In contrast, for the ED concentration of trace radioactive elements, of which the contents are several magnitudes lower than the predominant salt concentration, the concentration rate presented the order of Sr²⁺ > Cs⁺ > Co²⁺ > Na⁺; the specific charge began to play an important role when the predominant ion approached its saturated salt concentration. For the anions, I^- always migrated faster than Cl^- at diverse concentrations.

Efficient recovery and enrichment of rare earth elements by a continuous flow micro-extraction system

The excessive exploitation of rare earth elements (REEs) has caused major losses of non-renewable resources and damage to the ecosystem. The processes of mining and smelting produce massive amounts of wastewater with low concentrations of REEs. Consequently, the enrichment and recovery of low-concentration REEs from wastewater has significant economic and environmental value. For this purpose, operation under large phase ratios (the flow rate ratio between the aqueous phase and extractant) is more desirable and economically viable. However, the traditional REE extraction process suffers from the uneven dispersion of the extractant and the difficulty of phase separation, which leads to long extraction times and large consumption of extractants. Hence, there is an urgent need to develop a green and efficient technique to extract low concentrations of REEs from wastewater. In this work, a droplet-based microfluidic technique was used to continuously extract and recover low-concentration REEs at large phase ratios. Snowman-shaped magnetic Janus nanoparticles were added to the continuous phase as emulsifiers to facilitate uniform extractant dispersion and rapid phase separation. Several key factors affecting the extraction efficiency, including pH, residence time, and the amount of added Janus nanoparticles, were systematically investigated. Compared to batch extraction, droplet-based microfluidic extraction with the addition of Janus nanoparticles showed the advantages of a large specific surface area and fast phase separation during extraction. Meanwhile, the Janus nanoparticles exhibited good emulsification performance after three extraction cycles. In summary, the Janus nanoparticle-stabilized droplet generated by microfluidic methods provides a feasible path for the efficient enrichment and recovery of low-concentration REEs.

A holistic approach for the recovery of rare earth elements and scandium from secondary sources under a circular economy framework - A review

Limited natural resources and a continuous increase in the demand for modern technological products, is creating a demand and supply gap for rare earth elements (REEs) and Sc. There is therefore a need to adopt the sustainable approach of the circular economy system (CE). In this review, we defined six steps required to close the loop and recover REEs, using a holistic approach. Recent statistics on REEs and Sc demand and the number of waste generations are reported and studies on more environmentally friendly, economic, and/or efficient recovery processes are summarized. Pilot-scale recovery facilities are described for several types of secondary sources. Finally, we identify obstacles to closing the REE loop in a circular economy and the reasons why secondary sources are not preferred over primary sources. Briefly, recovery from secondary sources should be environmentally and economically friendly and of an acceptable standard concerning final product quality. However, current technologies for recovery from for secondary sources are limiting and technology needs will vary depending on the source type. The quality/purity of the recovered metals should be proven so that they do not result in any adverse effects on the product quality, when they are being used as secondary raw material. In addition, for industrial-scale facilities, process improvements are required that consider environmental conditions.

Tailoring Nanoadsorbent Surfaces: Separation of Rare Earths and Late Transition Metals in Recycling of Magnet Materials

Novel silica-based adsorbents were synthesized by grafting the surface of SiO₂ nanoparticles with amine and sulfur containing functional groups. Produced nanomaterials were characterized by SEM-EDS, AFM, FTIR, TGA and tested for adsorption and separation of Rare Earth Elements (REE) (Nd³⁺ and Sm³⁺) and Late Transition Metals (LTM) (Ni²⁺ and Co²⁺) in single and mixed solutions. The adsorption equilibrium data analyzed and fitted well to Langmuir isotherm model revealing monolayer adsorption process on homogeneously functionalized silica nanoparticles (NPs). All organo-silicas showed high adsorption capacities ranging between 0.5 and 1.8 mmol/g, depending on the function and the target metal ion. Most of these ligands demonstrated higher affinity towards LTM, related to the nature of the functional groups and their arrangement on the surface of nanoadsorbent.

Rare Earth Elements Recovery Using Selective Membranes via Extraction and Rejection

Recently, demands for raw materials like rare earth elements (REEs) have increased considerably due to their high potential applications in modern industry. Additionally, REEs' similar chemical and physical properties caused their separation to be difficult. Numerous strategies for REEs separation such as precipitation, adsorption and solvent extraction have been applied. However, these strategies have various disadvantages such as low selectivity and purity of desired elements, high cost, vast consumption of chemicals and creation of many pollutions due to remaining large amounts of acidic and alkaline wastes. Membrane separation technology (MST), as an environmentally friendly approach, has recently attracted much attention for the extraction of REEs. The separation of REEs by membranes usually occurs through three mechanisms: (1) complexation of REE ions with extractant that is embedded in the membrane matrix, (2) adsorption of REE ions on the surface created-active sites on the membrane and (3) the rejection of REE ions or REEs complex with organic materials from the membrane. In this review, we investigated the effect of these mechanisms on the selectivity and efficiency of the membrane separation process. Finally, potential directions for future studies were recommended at the end of the review.

Electrochemical approaches for selective recovery of critical elements in hydrometallurgical processes of complex feedstocks

Critical minerals are essential for the ever-increasing urban and industrial activities in modern society. The shift to cost-efficient and ecofriendly urban mining can be an avenue to replace the traditional linear flow of virgin-mined materials. Electrochemical separation technologies provide a sustainable approach to metal recovery, through possible integration with renewable energy, the minimization of external chemical input, as well as reducing secondary pollution. In this review, recent advances in electrochemically mediated technologies for metal recovery are discussed, with a focus on rare earth elements and other key critical materials for the modern circular economy. Given the extreme heterogeneity of hydrometallurgically-derived media of complex feedstocks, we focus on the nature of molecular selectivity in various electrochemically assisted recovery techniques. Finally, we provide a perspective on the challenges and opportunities for process intensification in critical materials recycling, especially through combining electrochemical and hydrometallurgical separation steps.

Permselectivity of Cation Exchange Membranes Modified by Polyaniline

This work discusses the applicability of polyaniline-modified cation exchange membranes for the separation of monovalent/divalent cations by electrodialysis. A novel method of membrane modification directly in the electrodialysis unit is used to prepare permselective membranes. Complex characterization of the membranes before and after modification allows revealing the influence of membrane matrix on the modification efficiency. The characterization of the membranes includes determination of the diffusion permeability, specific conductivity and current-voltage curves in HCl, NaCl and CaCl₂ solutions, as well as transport-structural parameters of the extended three-wire model. The characterization results are used to predict the influence of the modification on membrane permselectivity. The competitive mass transfer of singly and doubly charged cations in the electrodialysis process is investigated in underlimiting and overlimiting currents. Electrodialysis desalination of a solution containing Na⁺/Ca²⁺ or H⁺/Ca²⁺ cations shows that the modification leads to an increase in membrane permselectivity to single-charged cations due to the repulsion of Ca²⁺ ions from the positively charged membrane surface. The permselectivity of the polyaniline-modified perfluorinated membrane to H⁺ in the mixture of H⁺/Ca²⁺ cations is observed in all current regimes.

A coupling process of electrodialysis with oxime hydrolysis reaction for preparation of hydroxylamine sulfate

A coupling process of electrodialysis with oxime hydrolysis reaction for preparing hydroxylamine sulfate was developed in this work. The three steps, including the oxime hydrolysis, the hydroxylamine protonation reaction, and the separation process, are integrated into a triple-chamber electrodialysis stack. In this novel method, the impacts of current density, oxime concentration, and reaction time were investigated. The results indicated that the decomposition voltage is above 1.93 V. Furthermore, the current density is 4.69 × 10⁻² A cm⁻², the oxime concentration is 1.00 mol L⁻¹, and when reaction time reaches 600 min, the yield of hydroxylamine sulfate is 67.59%. Moreover, the process has excellent mass transfer performance, mild reaction conditions, and simple operation compared with conventional methods. This work will provide a theoretical basis for the green and continuous manufacture of hydroxylamine sulfate and a guide for preparing other hydroxylamine salts through such hydrolysis methods.

A coupling process of electrodialysis with oxime hydrolysis reaction for preparing hydroxylamine sulfate was developed in this work.