Recent progress in electrospun nanofibrous membranes for oil/water separation

Photo-induced time-dependent controllable wettability of dual-responsive multi-functional electrospun MXene/polymer fibers

Switchable wettability potential in smart fibers is of paramount importance in various applications. Light-induced controllable changes in surface wettability have a significant role in this area. Herein, smart waterborne homopolymer, functional copolymer with different polarity and flexibility, and multi-functional terpolymer particles containing a time-dependent dual-responsive acrylated spiropyran, as a polymerizable monomer, were successfully synthesized through eco-friendly single-step emulsifier-free emulsion polymerization. Presence of 10 wt% of butyl acrylate and dimethylaminoethyl methacrylate relative to methylmethacrylate as functional comonomers decreased the Tg of the samples almost 20 ℃ and increased their polarity. The optical properties of the particles were investigated, and the UV-vis and fluorescence spectroscopy results showed that not only polarity and flexibility of the polymer chains may have a positive effect on improving the optical properties, but also the simultaneous presence of functional groups has a synergistic effect. The smart polymer particles with flexibility and polarity features exhibited higher absorption and emission compared to other samples. Inspired by these findings, multi-functional smart polymer fibers were prepared using the electrospinning method. The smart multi-functional electrospun fibers containing few-layer Ti3C2 MXenes were synthesized to improve the fibers' properties and change the surface wettability due to the hydrophilic functional groups of MXene. Field-emission scanning electron microscopy images displayed the successful preparation of few-layer MXenes. Smooth and bead-free fibers with bright red fluorescence emission under UV irradiation were shown using fluorescence microscopy. The study on the surface wettability of fibers revealed that UV and visible light irradiation induced reversible time-dependent changes in the wettability of the smart multi-functional MXene/polymer electrospun fibers from hydrophobic to hydrophilic, reaching a water contact angle of 10° from an initial water contact angle of 100° under UV light and also changing to superhydrophilic state with passing time. Upon visible light exposure, the fibers returned to their original state. Furthermore, the fibers demonstrated a high stability over five alternating cycles of UV and visible light irradiation. This study shows that the fabrication of time-dependent smart fibers, utilizing the flexibility and polarity in the presence of MXenes, significantly improves and controls surface wettability changes. The outstanding dynamically photo-switchable wettability of these fibers may offer exciting opportunities in various applications, especially in the separation of oil from water contaminants.

Recent advances in membrane technologies applied in oil-water separation

Effective treatment of oily wastewater, which is toxic and harmful and causes serious environmental pollution and health risks, has become an important research field. Membrane separation technology has emerged as a key area of investigation in oil-water separation research due to its high separation efficiency, low costs, and user-friendly operation. This review aims to report on the advances in the research of various types of separation membranes around emulsion permeance, separation efficiency, antifouling efficiency, and stimulus responsiveness. Meanwhile, the challenges encountered in oil-water separation membranes are examined, and potential research avenues are identified.

Development of hybrid electrospun alginate-pulverized moringa composites

The consideration of biopolymers with natural products offers promising and effective materials with intrinsic and extrinsic properties that are utilized in several applications. Electrospinning is a method known for its unique and efficient performance in developing polymer-based nanofibers with tunable and diverse properties presented as good surface area, morphology, porosity, and fiber diameters during fabrication. In this work, we have developed an electrospun sodium alginate (SA) incorporated with pulverized Moringa oleifera seed powder (PMO) as a potential natural biosorbent material for water treatment applications. The developed fibers when observed using a scanning electron microscope (SEM), presented pure sodium alginate with smooth fiber (SAF) characteristics of an average diameter of about 515.09 nm (±114.33). Addition of pulverized Moringa oleifera at 0.5%, 2%, 4%, 6%, and 8% (w/w) reduces the fiber diameter to an average of about 240 nm with a few spindle-like pulverized Moringa oleifera particles beads of 300 nm (±77.97) 0.5% particle size and 110 nm (±32.19) with the clear observation of rougher spindle-like pulverized Moringa oleifera particle beads of 680 nm (±131.77) at 8% of alginate/Moringa oleifera fiber (AMF). The results from the rheology presented characteristic shear-thinning or pseudoplastic behaviour with a decline in viscosity, with characteristic behaviour as the shear rate increases, indicative of an ideal polymer solution suitable for the spinning process. Fourier transform infrared spectroscopy (FT-IR) shows the presence of amine and amide functional groups are prevalent on the alginate-impregnated moringa with water stability nanofibers and thermogravimetric analysis (TGA) with change in degradation properties in a clear indication and successful incorporation of the Moringa oleifera in the electrospun fiber. The key findings from this study position nanofibers as sustainable composites fiber for potential applications in water treatment, especifically heavy metal adsorption.

Polysaccharide nanocomposites in wastewater treatment: A review

In modern times, wastewater treatment is vital due to increased water contamination arising from pollutants such as nutrients, pathogens, heavy metals, and pharmaceutical residues. Polysaccharides (PSAs) are natural, renewable, and non-toxic biopolymers used in wastewater treatment in the field of gas separation, liquid filtration, adsorption processes, pervaporation, and proton exchange membranes. Since addition of nanoparticles to PSAs improves their sustainability and strength, nanocomposite PSAs has gained significant attention for wastewater treatment in the past decade. This review presents a comprehensive analysis of PSA-based nanocomposites used for efficient wastewater treatment, focusing on adsorption, photocatalysis, and membrane-based methods. It also discusses potential future applications, challenges, and opportunities in adsorption, filtration, and photocatalysis. Recently, PSAs have shown promise as adsorbents in biological-based systems, effectively removing heavy metals that could hinder microbial activity. Cellulose-mediated adsorbents have successfully removed various pollutants from wastewater, including heavy metals, dyes, oil, organic solvents, pesticides, and pharmaceutical residues. Thus, PSA nanocomposites would support biological processes in wastewater treatment plants. A major concern is the discharge of antibiotic wastes from pharmaceutical industries, posing significant environmental and health risks. PSA-mediated bio-adsorbents, like clay polymeric nanocomposite hydrogel beads, efficiently remove antibiotics from wastewater, ensuring water quality and ecosystem balance. The successful use of PSA-mediated bio-adsorbents in wastewater treatment depends on ongoing research to optimize their application and evaluate their potential environmental impacts. Implementing these eco-friendly adsorbents on a large scale holds great promise in significantly reducing water pollution, safeguarding ecosystems, and protecting human health.

"Biomass to Membrane": Sulfonated Kraft Lignin/PCL Superhydrophilic Electrospun Membrane for Gravity-Driven Oil-in-Water Emulsion Separation

Biobased membranes made with green solvents have numerous advantages in the water purification industry; however, their long-term use is impeded by severe membrane fouling and low structural stability. Herein, we proposed a facile and green approach to fabricate an eco-friendly and biodegradable electrospun membrane by simply blending polycaprolactone (PCL) with sulfonated kraft lignin (SKL) in a green solvent (i.e., acetic acid) without needing any additional post-treatment. We investigated the influence of SKL content on the surface morphology, chemical composition, and mechanical properties of the electrospun membrane. The SKL-modified membranes (L-5 and L-10) showed superhydrophilicity and underwater superoleophobicity with a water contact angle (WCA) of 0° (<3 s) and an underwater-oil contact angle (UWOCA) over 150° due to the combined effect of surface roughness and hydrophilic chemical functionality. Furthermore, the as-prepared membranes demonstrated excellent pure water flux of 800-900 LMH and an emulsion flux of 170-480 LMH during the gravity-driven filtration of three surfactant-stabilized oil-in-water emulsions, namely, mineral oil/water, gasoline/water, and n-hexadecane/water emulsions. In addition, these membranes exhibited superior antioil-fouling performance with excellent separation efficiency (97-99%) and a high flux recovery ratio (>98%). The 10 wt % SKL-incorporated membrane (L-10) also showed consistent separation performance after 10 cyclic tests, indicating its excellent reusability and recyclability. Furthermore, the stability of the membrane under harsh pH conditions was also evaluated and proved to be robust enough to maintain its wettability in a wide pH range (pH 1-10).

A comprehensive review on the behavior and evolution of oil droplets during oil/water separation by membranes

Membrane separation technology has significant advantages for treating oil-in-water emulsions. Understanding the evolution of oil droplets could reveal the interfacial and colloidal interactions, facilitate the design of advanced membranes, and improve the separation performances. This review on the characteristic behavior and evolution of oil droplets focuses on the advanced analytical techniques, and the subsequent fouling as well as demulsification effects during membrane separation. A detailed introduction is provided on microscopic observations and numerical simulations of the dynamic evolution of oil droplets, featuring real-time in-situ visualization and accurate reconstruction, respectively. Characteristic behaviors of these oil droplets include attachment, pinning, wetting, spreading, blockage, intrusion, coalescence, and detachment, which have been quantified by specific proposed parameters and criteria. The fouling process can be evaluated using Hermia and resistance models. The related adhesion force and intrusion pressure as well as droplet-droplet/membrane interfacial interactions can be accurately quantified using various force analysis methods and advanced force measurement techniques. It is encouraging to note that oil coalescence has been achieved through various effects such as electrostatic interactions, mechanical actions, Laplace pressure/surface free energy gradients, and synergistic effects on functional membranes. When oil droplets become destabilized and coalesce into larger ones, the functional membranes can overcome the limitations of size-sieving effect to attain higher separation efficiency. This not only bypasses the trade-off between permeability and rejection, but also significantly reduces membrane fouling. Finally, the challenges and potential research directions in membrane separation are proposed. We hope this review will support the engineering of advanced materials for oil/water separation and research on interface science in general.

Durably dual superlyophobic cationic guar gum‑calcium complex decorated cellulose fabrics for on-demand oil/water separation

The removal to oils from water has become a global issue because of the growing of wastewater discharge and unceasing appearance of oil leaks. Herein, a kind of durably dual superlyophobic (superhydrophobic under oil and superoleophobic under water) cotton fabric (CF) was fabricated via simple assembly route that introduced guar hydroxypropyltrimonium chloride‑calcium (GHTC-Ca) chelate compound on the fabric surface. The coated CF exhibits good resistance to mechanical abrasion, corrosive aqueous solution, high temperature, and organic solvent immersion. Furthermore, due to prewetting-caused superoleophobicity underwater and superhydrophobicity underoil, the as-prepared CF can selectively separate both heavy oils and light oils in water under extremely harsh conditions with separation efficiencies as high as 98.7 % and 98.4 %, respectively. More importantly, the as-prepared fabrics are able to remove dispersed oil droplets from oil-in-water emulsions and water droplets from water-in-oil emulsions with separation efficiency of over 89 % and 91.4 %, respectively. Hence, this prominent separation performance suggests a good application prospect of GHTC-Ca functionalized CF in oily water purification.

Designing sustainable membrane-based water treatment via fouling control through membrane interface engineering and process developments

Membrane-based water treatment processes have been established as a powerful approach for clean water production. However, despite the significant advances made in terms of rejection and flux, provision of sustainable and energy-efficient water production is restricted by the inevitable issue of membrane fouling, known to be the major contributor to the elevated operating costs due to frequent chemical cleaning, increased transmembrane resistance, and deterioration of permeate flux. This review provides an overview of fouling control strategies in different membrane processes, such as microfiltration, ultrafiltration, membrane bioreactors, and desalination via reverse osmosis and forward osmosis. Insights into the recent advancements are discussed and efforts made in terms of membrane development, modules arrangement, process optimization, feed pretreatment, and fouling monitoring are highlighted to evaluate their overall impact in energy- and cost-effective water treatment. Major findings in four key aspects are presented, including membrane surface modification, modules design, process integration, and fouling monitoring. Among the above mentioned anti-fouling strategies, a large part of research has been focused on membrane surface modifications using a number of anti-fouling materials whereas much less research has been devoted to membrane module advancements and in-situ fouling monitoring and control. At the end, a critical analysis is provided for each anti-fouling strategy and a rationale framework is provided for design of efficient membranes and process for water treatment.

PVDF/PLA electrospun fiber membrane impregnated with metal nanoparticles for emulsion separation, surface antimicrobial, and antifouling activities

Although many superwetting materials have been designed for the treatment of oil-containing wastewater, separation strategies for oil-in-water systems containing bacteria have rarely been reported. Herein, poly(vinylidene difluoride)- and poly(lactic acid)-blended fibrous membranes loaded with silver and copper oxide nanoparticles were successfully prepared by a two-step method of electrostatic spinning and liquid-phase synthesis. The product membrane showed excellent super-oleophilic properties in air and hydrophobicity under oil. It could separate water-in-oil emulsion systems containing surfactants with an efficiency above 90%. More importantly, the nanoparticle-loaded fibers were characterized by material degradability and slowly released ions. The fibers exhibited excellent antibacterial activities against both gram-positive and -negative bacteria. This work provides a feasible strategy for water-in-oil emulsion separation and bacterial treatment of wastewater.

Turning a Novel Janus Electrospun Mat into an Amphiphilic Membrane with High Aromatic Hydrocarbon Adsorption Capacity

Aromatic hydrocarbons in water is one of the collateral effects of the petrochemical industry and represents a serious problem both for their toxicity and environmental contamination. In this work, an innovative amphiphilic membrane was developed capable of rapidly removing hydrocarbons (such as BTEX) present in water under the solubility limit. Firstly, a Janus nanostructured membrane was developed from the deposition of superhydrophobic carbonaceous nanoparticles (CNPs) synthesized by radiofrequency plasma polymerization on a hydrophilic electrospun poly(vinyl alcohol) mat. Secondly, this membrane was turned amphiphilic by UV exposure, allowing water to pass through. The surface properties of the membranes were studied through SEM, contact angle, and FTIR analysis. Dead-end experiments showed that the toluene and xylene selective sorption capacity reached the outstanding adsorption capacity of 647 mg/g and 666 mg/g, respectively, and that the membrane could be reused three times without efficiency loss. Furthermore, swelling of the PVA fibers prevented the liberation of NPs. The selective sorption capacity of the UV-exposed CNPs was explained by studying the interfacial energy relations between the materials at play. This work provides a simple, low-cost, and scalable technique to develop membranes with great potential for water remediation, including the removal of volatile organic compounds from produced water, as well as separating oil-in-water emulsions.

Blending Electrostatic Spinning Fabrication of Superhydrophilic/Underwater Superoleophobic Polysulfonamide/Polyvinylpyrrolidone Nanofibrous Membranes for Efficient Oil-Water Emulsion Separation

The scarcity of water resources has led to widespread interest in the treatment of oily wastewater. This study prepared a novel superhydrophilic/underwater superoleophobic polysulfonamide (PSA)/polyvinylpyrrolidone (PVP) nanofibrous membrane through electrostatic spinning for efficient oil-water emulsion separation. The surface morphology, fiber diameter distribution, wettability properties, and oil-water emulsion separation performance of the membranes were investigated. Results showed that the addition of PVP increases the diameter of the fibers, which led to a loose, large, porous structure and improved the permeability of the membranes. A high pure-water flux of 2057 L·m^-2·h^-1 was obtained for membranes with PVP addition of 3 wt%, providing an 835% increase in pure-water flux compared with a pure PSA nanofibrous membrane (220 L·m^-2·h^-1). For n-hexane-in-water emulsions, the optimum membrane obtained a high separation efficiency of 99.7%, in which flux was 1.5 times greater than that of the pure PSA nanofibrous membrane. Moreover, the optimum membrane exhibited good recycling stability and solvent resistance. The as-prepared PSA/PVP nanofibrous membrane displayed high permeability, an outstanding rejection rate, resistance to organic solvents, and reusability for oil-water separation, providing great potential in practical membrane separation applications.

Facile Fabrication of Electrospun Nanofibrous Aerogels for Efficient Oil Absorption and Emulsified Oil-Water Separation

Developing superabsorbents for efficiently separating immiscible oil-water mixtures and oil-water emulsions are highly desirable for addressing oily wastewater pollution problems, but it remains a challenge. Ultralight nanofibrous aerogels (NFAs) with unique wetting properties show great potential in oily wastewater treatment. In this study, a facile and efficient method for producing hierarchical porous structured NFAs with hydrophobicity for high efficiency oil-water separation was developed. The synthesis included three steps: wet electrospinning, freeze drying, and in situ polymerization. The obtained NFA demonstrated outstanding oil absorption capacity toward numerous oils and organic solvents, as well as efficient surfactant-stabilized water-in-oil emulsion separation with high separation flux and excellent separation efficiency. Furthermore, these NFAs displayed excellent corrosion resistance and outstanding recoverability. We assume that the resultant NFAs fabricated by this facile strategy are highly promising as ideal oil absorbents for practical oily wastewater treatment under harsh conditions.

A super-hydrophilic NH2-MIL-125 composite film with dopamine-modified graphene oxide is used for water treatment

It is always concerning about how to remove oil–water emulsions and dyes simultaneously and how to find a suitable separation film.

Effect of Membrane Materials and Operational Parameters on Performance and Energy Consumption of Oil/Water Emulsion Filtration

Membrane technology is one of reliable options for treatment of oil/water emulsion. It is highly attractive because of its effectiveness in separating fine oil droplets of <2 µm sizes, which is highly challenging for other processes. However, the progress for its widespread implementations is still highly restricted by membrane fouling. Most of the earlier studies have demonstrated the promise of achieving more sustained filtration via membrane material developments. This study addresses issues beyond membrane development by assessing the impact of membrane material (blend of polysulfone, PSF and polyethylene glycol, PEG), operational pressure, and crude oil concentration on the filtration performance of oil/water emulsion. The filtration data were then used to project the pumping energy for a full-scale system. Results show that fouling resistant membrane offered high oil/water emulsion permeability, which translated into a low energy consumption. The oil/water emulsion permeability was improved by three-fold from 45 ± 0 to 139 ± 1 L/(m² h bar) for PSF/PEG-0 membrane in comparison to the most optimum one of PSF/PEG-60. It corresponded to an energy saving of up to ~66%. The pumping energy could further be reduced from 27.0 to 7.6 Wh/m³ by operation under ultra-low pressure from 0.2 to 0.05 bar. Sustainable permeability could be achieved when treating 1000 ppm oil/water emulsion, but severe membrane fouling was observed when treating emulsion containing crude oils of >3000 ppm to a point of no flux.

Aggressive Impacts Affecting the Biodegradable Ultrathin Fibers Based on Poly(3-Hydroxybutyrate), Polylactide and Their Blends: Water Sorption, Hydrolysis and Ozonolysis

Ultrathin electrospun fibers of pristine biopolyesters, poly(3-hydroxybutyrate) (PHB) and polylactic acid (PLA), as well as their blends, have been obtained and then explored after exposure to hydrolytic (phosphate buffer) and oxidative (ozone) media. All the fibers were obtained from a co-solvent, chloroform, by solution-mode electrospinning. The structure, morphology, and segmental dynamic behavior of the fibers have been determined by optical microscopy, SEM, ESR, and others. The isotherms of water absorption have been obtained and the deviation from linearity (the Henry low) was analyzed by the simplified model. For PHB-PLA fibers, the loss weight increments as the reaction on hydrolysis are symbate to water absorption capacity. It was shown that the ozonolysis of blend fibrils has a two-stage character which is typical for O₃ consumption, namely, the pendant group's oxidation and the autodegradation of polymer molecules with chain rupturing. The first stage of ozonolysis has a quasi-zero-order reaction. A subsequent second reaction stage comprising the back-bone destruction has a reaction order that differs from the zero order. The fibrous blend PLA/PHB ratio affects the rate of hydrolysis and ozonolysis so that the fibers with prevalent content of PLA display poor resistance to degradation in aqueous and gaseous media.