Industrial application of ceramic nanofiltration membranes for water treatment in oil sands mines

Nanofiltration Ceramic Membranes as a Feasible Two-Pronged Approach toward Desalination and Lithium Recovery

Ceramic membranes are taking center stage for separation technologies in water treatment. Among them, ceramic nanofiltration membranes are at the forefront of membrane technologies. The desalination of seawater using ceramic nanofiltration membranes is a potential application toward increasing the global water supply and tackling water scarcity. However, while the high fabrication cost poses a challenge to their large-scale applications, high-value separation applications can help to offset the overall cost. In this regard, ceramic nanofiltration membranes can also be explored as a viable option for high-value lithium extraction from the waste seawater brine. In order to determine the potential of nanofiltration ceramic membranes for desalination and lithium recovery from seawater, the current efficiency of salt rejection across various operation parameters must be thoroughly evaluated. Specifically, the interactions between the Donnan exclusion, steric exclusion, zeta potential, and salt concentration play an important role in determining the salt rejection efficiency. Several strategies are then proposed to guide ceramic nanofiltration membranes toward potentially practical applications regarding desalination and lithium recovery.

An Overview of the Modification Strategies in Developing Antifouling Nanofiltration Membranes

Freshwater deficiency has become a significant issue affecting many nations' social and economic development because of the fast-growing demand for water resources. Nanofiltration (NF) is one of the promising technologies for water reclamation application, particularly in desalination, water, and wastewater treatment fields. Nevertheless, membrane fouling remains a significant concern since it can reduce the NF membrane performance and increase operating expenses. Consequently, numerous studies have focused on improving the NF membrane's resistance to fouling. This review highlights the recent progress in NF modification strategies using three types of antifouling modifiers, i.e., nanoparticles, polymers, and composite polymer/nanoparticles. The correlation between antifouling performance and membrane properties such as hydrophilicity, surface chemistry, surface charge, and morphology are discussed. The challenges and perspectives regarding antifouling modifiers and modification strategies conclude this review.

Performance evaluation of an industrial ceramic nanofiltration unit for wastewater treatment in oil production

An industrial ceramic nanofiltration membrane (pore size 0.9 nm) was tested in a Canadian oil field for more than 12,500 h to treat wastewater directly from daily operations, without any type of pre-treatment. This wastewater contained a high content of total suspended solids (13 to 510 mg/kg), and total organic carbon (31 to 134 mg/kg). The membrane unit was operated at different transmembrane pressure (TMP) set points (4-16 bar) and recovery set points (40-80%). The data show that ion and compound rejection depend strongly on a combination of both TMP and recovery, with the largest rejection occurring at low recovery values and high TMP values. Two mechanisms were responsible for rejection: sieving, which mostly impacted compound rejection, and electrostatic phenomena that impacted ion rejection. It is shown that ion rejection depends linearly on charge density of the ion. Ion rejection was measured as high as 85% and compounds (such as TSS) were rejected as high as 100%. The specific flux varied between 1-10 L/(m².h.bar). Results from this field testing indicate the possibility of using these types of ceramic membranes for oil field wastewater treatment.

State-of-the-Art Ceramic Membranes for Oily Wastewater Treatment: Modification and Application

Membrane filtration is considered to be one of the most promising methods for oily wastewater treatment. Because of their hydrophilic surface, ceramic membranes show less fouling compared with their polymeric counterparts. Membrane fouling, however, is an inevitable phenomenon in the filtration process, leading to higher energy consumption and a shorter lifetime of the membrane. It is therefore important to improve the fouling resistance of the ceramic membranes in oily wastewater treatment. In this review, we first focus on the various methods used for ceramic membrane modification, aiming for application in oily wastewater. Then, the performance of the modified ceramic membranes is discussed and compared. We found that, besides the traditional sol-gel and dip-coating methods, atomic layer deposition is promising for ceramic membrane modification in terms of the control of layer thickness, and pore size tuning. Enhanced surface hydrophilicity and surface charge are two of the most used strategies to improve the performance of ceramic membranes for oily wastewater treatment. Nano-sized metal oxides such as TiO2, ZrO2 and Fe2O3 and graphene oxide are considered to be the potential candidates for ceramic membrane modification for flux enhancement and fouling alleviation. The passive antifouling ceramic membranes, e.g., photocatalytic and electrified ceramic membranes, have shown some potential in fouling control, oil rejection and flux enhancement, but have their limitations.

A Review on the Nanofiltration Process for Treating Wastewaters from the Petroleum Industry

Activities and/or processes in different segments of the petroleum industry, including upstream and downstream, generate aqueous waste streams containing oil and various contaminants that require treatment/purification before release/reuse. Nanofiltration (NF) technology has been approved as an efficient technology for treating wastewater streams from the petroleum industry. The primary critical issues in an NF treatment process can be listed as mitigation of membrane fouling; selection of appropriate pre-treatment process; and selection of a suitable, cost-effective, non-hazardous cleaning strategy. In this study, NF separation mechanisms, membrane fabrication/modification, effective factors on NF performance, and fouling are briefly reviewed. Then, a summary of recent NF treatment studies on various petroleum wastewaters and performance evaluation is presented. Finally, based on the gaps identified in the field, the conclusions and future perspectives are discussed.

Graphene coupled TiO2 photocatalysts for environmental applications: A review

Nanostructured photocatalysts have always offered opportunities to solve issues concerned with the environmental challenges caused by rapid urbanization and industrialization. These materials, due to their tunable physicochemical characteristics, are capable of providing a clean and sustainable ecosystem to humanity. One of the current thriving research focuses of visible-light-driven photocatalysts is on the nanocomposites of titanium dioxide (TiO₂) with carbon nanostructures, especially graphene. Coupling TiO₂ with graphene has proven more active by photocatalysis than TiO₂ alone. It is generally considered that graphene sheets act as an electron acceptor facilitating the transfer and separation of photogenerated electrons during TiO₂ excitation, thereby reducing electron-hole recombination. This study briefly reviews the fundamental mechanism and interfacial charge-transfer dynamics in TiO₂/graphene nanocomposites. Design strategies of various graphene-based hybrids are highlighted along with some specialized synthetic routes adopted to attain preferred properties. Importantly, the enhancing interfacial charge transfer of photogenerated e¯_CB through the graphene layers by morphology orientation of TiO₂, predominated exposure of their high energy crystal facets, defect engineering, enhancing catalytic sites in graphene, constructing dedicated architectures, tuning the nanomaterial dimensionality at the interface, and employing the synergism adopted through various modifications, are systematically compiled. Portraying the significance of these photocatalytic hybrids in environmental remediation, important applications including air and water purification, self-cleaning surfaces, H₂ production, and CO₂ reduction to desired fuels, are addressed.