Green recovery of Cu-Ni-Fe from a mixture of spent PCBs using adapted A. ferrooxidans in a bubble column bioreactor

Bioleaching of Cd from contaminated Helianthus annuus L. stalk and the safe utilization of its byproducts by Aspergillus niger

Disposal and recycling of heavy metal-enriched biomass is the key to measure the success of phytoremediation. This study employed innovative approach to use Aspergillus niger (A. niger) for the treatment of Cd-contaminated Helianthus annuus L. (sunflower) stalk after phytoremediation. Single-factor results showed that the removal of Cd at an initial pH of 3 was superior to sucrose and inoculation amount. 67.67% of Cd was removed by A. niger leaching system after 11 days based on response surface methodology optimum conditions (sucrose: 76.266 g L-1; inoculation amount: 10%; initial pH: 3), while the concentrations of nitrogen, phosphorus and potassium (N, P and K) of sunflower stalk were unaffected. While physicochemical pretreatment effectively enhanced the bioleaching efficiency, it also resulted in significant loss of P and K elements, thereby reducing the value of biomass for recycling and utilization. Therefore, the direct A. niger leaching method without pretreatment is more advantageous for the safe treatment and recycling of Cd-contaminated sunflower stalks.

Bioresource Polymer Composite for Energy Generation and Storage: Developments and Trends

The ever-growing demand of human society for clean and reliable energy sources spurred a substantial academic interest in exploring the potential of biological resources for developing energy generation and storage systems. As a result, alternative energy sources are needed in populous developing countries to compensate for energy deficits in an environmentally sustainable manner. This review aims to evaluate and summarize the recent progress in bio-based polymer composites (PCs) for energy generation and storage. The articulated review provides an overview of energy storage systems, e. g., supercapacitors and batteries, and discusses the future possibilities of various solar cells (SCs), using both past research progress and possible future developments as a basis for discussion. These studies examine systematic and sequential advances in different generations of SCs. Developing novel PCs that are efficient, stable, and cost-effective is of utmost importance. In addition, the current state of high-performance equipment for each of the technologies is evaluated in detail. We also discuss the prospects, future trends, and opportunities regarding using bioresources for energy generation and storage, as well as the development of low-cost and efficient PCs for SCs.

Bioleaching of metals from spent fluid catalytic cracking catalyst using adapted Acidithiobacillus caldus

In this study, an adapted bioleaching strain of Acidithiobacillus caldus UVS10 was successfully developed. Batch tests and tests in bioreactor were conducted to evaluate the metals bioleaching performance of A. caldus UVS10 to spent FCC catalyst (SFCCC). Results of batch experiments showed the bioleaching efficiency of Ni, V, La, and Ce in SFCCC reached 19.40%, 22.06%, 53.75%, and 59.56%, respectively. High SFCCC pulp density inhibited the leaching of metals. Sb leaching was inhibited in acidic environment caused by A. caldus UVS10. Contents of Ni, V, La, and Ce in extracellular polymeric substances (EPS) were significantly higher than those intracellular. Accumulation of metal in EPS and cytosol increased with the increase of SFCCC pulp density. V was less intercepted by EPS than Ni, La, and Ce, because of lower toxicity. Experimental results in bioreactor showed that Ni, V, La, and Ce could be effectively leached by A. caldus UVS10 under 10% pulp density. The aeration and stirring operating environment in bioreactor improved the leaching efficiency of metals in SFCCC. After bioleached in bioreactor, the available fraction content of four metals in SFCCC decreased significantly. Ecological risk analysis demonstrated the environmental risks of bioleached SFCCC were significantly lower than raw SFCCC. Different reaction kinetic models were used to represent metals leaching behavior under bioleaching of A. caldus UVS10, leaching of La and Ce showed good agreement with the product layer diffusion model, while Ni and V leaching kinetics fit well with the surface chemical reaction models.

A comprehensive review of bioleaching optimization by statistical approaches: recycling mechanisms, factors affecting, challenges, and sustainability

A serious environmental problem is associated with the accumulation of solid waste on the Earth. Researchers are encouraged to find an efficient and sustainable method to recover highly profitable heavy metals and precious and base metals. Bioleaching is a green method of recovering valuable metals from solid waste. Optimizing the variables and conditions of the bioleaching process is crucial to achieving maximum metal recovery most cost-effectively. The conventional optimization method (one factor at a time) is well-studied. However, it has some drawbacks, such as the necessity of more experiments, the need to spend more time, and the inability to illuminate the synergistic effect of the variables. Optimization studies are increasingly utilizing response surface methodology (RSM) because it provides details about the interaction effects of variables with fewer experiments. This review discusses the application of RSM for bioleaching experiments from other solid wastes. It discusses the Central Composite and Box-Behnken designs as the most commonly used designs for optimizing bioleaching methods. The most influential factors for increasing the heavy metal recovery rate in applying RSM using the bioleaching process are recognized, and some suggestions are made for future research.

A review on recovery processes of metals from E-waste: A green perspective

E-waste management has become a global concern because of the enormous rise in the rate of end-of-life electrical and electronic equipment's (EEEs). Disposal of waste EEE directly into the environment leads to adverse effects on the environment as well as on human health. For the management of E-waste, numerous studies have been carried out for extracting metals (base, precious, and rare earth) following pyrometallurgy, hydrometallurgy, and biometallurgy. Irrespective of the advantages of these processes, certain limitations still exist with each of these options in terms of their adoption as treatment techniques. Several journal publications regarding the different processes have been made which aids in future research in the field of E-waste management. This review provides a comprehensive summary of the various metal recovery processes (pyrometallurgy, hydrometallurgy, and biometallurgy) from E-waste, along with their advantages and limitations. A bibliometric study based on the published articles using different keywords in Scopus has been provided for a complete idea about E-waste with green technology perspective like bioleaching, biosorption, etc. The present study also focussed on the circular economic approach towards sustainable E-waste management along with its socio-economic aspects and the economic growth of the country. The present study would provide valuable knowledge in understanding E-waste and its different treatment processes to the students, researchers, industrialists, and policymakers of the country.

A cleaner approach for high-efficiency regeneration of base and precious metals from waste printed circuit boards through stepwise oxido-acidic and thiocyanate leaching

This work evaluated a green route for developing an eco-friendly flowsheet to regenerate base and precious metals from waste printed circuits boards (WPCBs). Copper (as nanoparticles with an average diameter of 50 nm) and other base metals were extracted via oxidative acid leaching with high efficiency. Thiocyanate was employed for the first time as a green and economical reagent for the extraction of gold from pretreated WPCB. The effect of various parameters, including reagent dosage and temperature, was evaluated on the gold leaching rate, and 100% gold dissolution was achieved at the optimal condition. It was found that ferric iron concentration as the gold leaching oxidant has a notable effect on gold extraction. Also, at temperatures above room temperature, the recovery rate increases in a short period and then decreases continuously. The activation energy of the optimum gold thiocyanate leaching was found to be 42.84 kJ/mol, indicating chemical reaction to be the rate-controlling step. Gold extraction from the thiocyanate medium was carried out by employing activated carbon, where 100% gold adsorption was achieved in 2 h. Toxicity assessment of final residue revealed that it could be categorized as an environmentally safe waste with negligible risk.

Fungal bioleaching of e-waste utilizing molasses as the carbon source in a bubble column bioreactor

Mobile phones are known as the most widely used electronic instruments, and an enormous number of discarded mobile phones are generated. The present work used a pure culture of Penicillium simplicissimum in a bubble column bioreactor to extract Cu and Ni from mobile phone printed circuit boards (MPPCBs) waste. Molasses was used as an efficient carbon source to enhance bioleaching efficiency and increase the cost benefits. The adaptation phase was done at Erlenmeyer flasks to reach 40 g/L of MPPCBs powder. The most significant parameters, including the mass of MPPCBs powder, aeration, molasses concentration, and their interaction, were optimized in order to leach the maximum possible Cu and Ni using central composite design in response surface methodology (RSM). The model p-values for Cu and Ni recovery were 0.0030 and 0.0348, respectively, emphasizing the model's accuracy. 96.94% of Cu was recovered under 8.8% (v/v) of molasses, aeration rate of 0.29 (l/min), and MPPCBs powder of 10 g/L. The optimized condition of Ni leaching was 1.9% (v/v) of molasses, aeration rate of 0.37 (l/min), and MPPCBs powder of 10 g/L, resulting in 71.51% recovery. The present article demonstrated the great potential of P. simplicissimum to improve metal recovery from e-waste utilizing molasses and bubble column bioreactors.

Copper and Zinc Recovery from Sulfide Concentrate by Novel Artificial Microbial Community

Exploring efficient methods to enhance leaching efficiency is critical for bioleaching technology to deal with sulfide concentrate. In our study, a novel artificial microbial community was established to augment the bioleaching efficiency and recovery of copper (Cu) and zinc (Zn). The optimum parameters in bioleaching experiments were explored according to compare a series of conditions from gradient experiments: the pH value was 1.2, temperature was 45 °C, and rotation speed was 160 r/min, which were different with pure microorganism growth conditions. Under optimal conditions, the result of recovery for Cu and Zn indicated that the average leaching rate reached to 80% and 100% respectively, which almost increased 1.8 times and 1.2 times more than control (aseptic condition) group. Therefore, this method of Cu and Zn recovery using a new-type artificial microbial community is expected to be an environmentally-friendly and efficient bioleaching technology solution, which has the potential of large-field engineering application in the future.