DFT-Based investigation of Amic–Acid extractants and their application to the recovery of Ni and Co from spent automotive Lithium–Ion batteries

Cryptate binding energies towards high throughput chelator design: metadynamics ensembles with cluster-continuum solvation

A tiered forcefield/semiempirical/meta-GGA pipeline together with a thermodynamic scheme designed with error cancellation in mind was developed to calculate binding energies of [2.2.2] cryptate complexes of mono- and divalent cations. Stable complexes of Na, K, Rb, Ca, Zn and Pb were generated, revealing consistent cation-N lengths but highly variable cation-O lengths and an amine stacking mechanism potentially augmenting the cation size selectivity. Metadynamics, used for searching the high-dimensional potential energy surface, together with a cluster-continuum model for affordable - yet accurate - solvation modeling, enabled the discovery of more stable geometries than those previously reported. Similar solvation energy curve shapes for lone vs. coordinated ions enabled rapid solvation convergence via the cancellation of errors stemming from finite cluster sizes. An R2 of 0.850 vs. experimental aqueous binding energies was obtained, validating this scheme as the backbone of a high-throughput workflow for chelator design.

A comprehensive review of emerging technologies for recycling spent lithium-ion batteries

Along with the increasing demand for lithium-ion batteries (LIB), the need for recycling major components such as graphite and different critical materials contained in LIB is also reaching a peak in the research community. Several authors review the different LIB recycling methodologies, including pyro- and hydrometallurgy processes. However, the characteristics, main stages, and achievements of LIB emerging recycling are still missing. This study reviews the diverse emerging approaches for recycling critical materials from spent LIB in the last five years. A classification for emerging recycling technologies is provided, including terms like development stage and eco-friendly status. The main stages of recycling LIB are opening, phase separation, and materials recovery. Among the emerging proposals with the highest industrialization potential are direct recycling techniques due to low costs and simple procedures. Concerning phase separation, froth flotation and ultrasound-assisted methods are discussed. The former divides black mass into pure anodic and cathodic materials, while ultrasonication is employed to physically detach active materials from foils or enhance binder degradation. As to materials recovery, several recent approaches show high recovery efficiency for different elements, mainly in leaching. The use of new organic acids, deep eutectic acids, and some salts are worth noting as leaching agents due to their low environmental impact. In addition, leaching methods assisted by ultrasound and microwave irradiation increase valuable metal recovery, reducing time consumption and the number of leaching reactants. As a part of the hydrometallurgy process, metallic ion purification is performed by solvent extraction and ion exchange, while selective precipitation can be achieved by specific chemical agents or electrochemical processes.

Life cycle environmental impact assessment for battery-powered electric vehicles at the global and regional levels

As an important part of electric vehicles, lithium-ion battery packs will have a certain environmental impact in the use stage. To analyze the comprehensive environmental impact, 11 lithium-ion battery packs composed of different materials were selected as the research object. By introducing the life cycle assessment method and entropy weight method to quantify environmental load, a multilevel index evaluation system was established based on environmental battery characteristics. The results show that the Li-S battery is the cleanest battery in the use stage. In addition, in terms of power structure, when battery packs are used in China, the carbon footprint, ecological footprint, acidification potential, eutrophication potential, human toxicity cancer and human toxicity noncancer are much higher than those in the other four regions. Although the current power structure in China is not conducive to the sustainable development of electric vehicles, the optimization of the power structure is expected to make electric vehicles achieve clean driving in China.

Amino Acid Leaching of Critical Metals from Spent Lithium-Ion Batteries Followed by Selective Recovery of Cobalt Using Aqueous Biphasic System

To reduce the exploitation of mine resources and decrease the harm to the environment caused by urban electronic wastes, the recovery of critical metals in secondary resources is crucial. In this study, we have successfully developed an eco-friendly process to integrate the leaching and separation of cobalt (Co) from a spent lithium-ion battery (LIB) cathode using an amino acid-based aqueous biphasic system (ABS). We, for the first time, demonstrated a simple method for leaching a LIB cathode using only amino acids. In addition, we have investigated the leaching mechanism using the typical cathode active material lithium cobalt oxide (LiCoO₂). Then, the Co was selectively extracted by a biphasic system (amino acid-PPG400-H₂O). This novel process has an excellent prospect in the field of spent-battery recycling because of its eco-friendly and process-simplified advantages.