Synthesis and characterization of starch based bioplatics using varying plant-based ingredients, plasticizers and natural fillers

Characterization of Calotropis gigantiea plant leaves biomass-based bioplasticizers for biofilm applications

The present surge in environmental consciousness has pushed for the use of biodegradable plasticizers, which are sustainable and abundant in plant resources. As a result of their biocompatibility and biodegradability, Calotropis gigantiea leaf plasticizers (CLP) serve as viable alternatives to chemical plasticizers. First time, the natural plasticizers from the Calotropis leaves were extracted for this study using a suitable chemical approach that was also environmentally friendly. The XRD results showed a reduced crystallinity index of 20.2 % and a crystalline size of 5.3 nm, respectively. TGA study revealed that the CLP has good thermal stability (244 °C). Through FT-IR study, the existence of organic compounds in CLP can be investigated by key functional groups such as alcohol, amine, amide, hydrocarbon, alkene, aromatic, etc. Further the presence of alcoholic, amino, and carboxyl constituents was confirmed by UV investigation. SEM, EDAX analysis, and AFM are used to examine the surface morphology of the isolated plasticizer. SEM pictures reveal rough surfaces on the CLP surface pores, which makes them suitable for plasticizing new bioplastics with improved mechanical properties. Poly (butylene adipate-co-terephthalate) (PBAT), a biodegradable polymer matrix, was used to investigate the plasticization impact after the macromolecules were characterised. The biofilm PBAT/CLP had a thickness of 0.8 mm. In addition, the reinforcement interface was examined using scanning electron microscopy. When CLP is loaded differently in PBAT, the tensile strength and young modulus change from 15.30 to 24.60 MPa and from 137 to 168 MPa, respectively. CLP-reinforced films demonstrated better surface compatibility and enhanced flexibility at a loading of 2 % when compared to pure PBAT films. Considering several documented characteristics, CLP may prove to be an excellent plasticizer for resolving environmental issues in the future.

Tapioca-starch-based bionanocomposites with fructose and titanium dioxide for food packaging and fertilization applications

Bionanocomposites offer a promising solution to the plastic waste crisis. Although tapioca starch shows potential as a bioplastic material, it is characterized by low mechanical properties, poor thermal stability, and high water absorption owing to its hydrophilic nature. To increase the flexibility of the material and reduce the transmission rate of oxygen and water vapor, additives such as fructose and titanium dioxide (TiO2) can be incorporated into the material. TiO2 nanoparticles are commonly utilized in agriculture to enhance nutrient release and promote plant growth. In this study, X-ray diffraction analysis revealed that TiO2 reduced crystal size while increasing the crystallinity of bionanocomposites. Fourier-transform infrared spectroscopy analysis revealed an absorption peak at 3397 cm-1, indicating hydrogen bonding between TiO2 and starch-OH groups, and a peak at 773 cm-1, indicating an increase in the intensity of Ti-O-Ti stretching vibrations with the incorporation of TiO2. Water absorption rate results confirmed that TiO2 addition enhanced bionanocomposite resistance to water vapor and moisture, evidenced by increased tensile strength from 0.11 to 0.49 MPa and Young's modulus from 2.48 to 5.26 MPa, as well as decreased elongation at break from 21.46 % to 2.36 % in bionanocomposites with TiO2. Furthermore, with TiO2 addition, the biodegradation rate of the bionanocomposites decreased, which is beneficial for enhancing plant nutrient content.

Development of biodegradable film from cactus (Opuntia Ficus Indica) mucilage loaded with acid-leached kaolin as filler

Nowadays, substituting petroleum-based plastics with biodegradable polymers made from polysaccharides loaded with various reinforcing materials has recently gained attention due to the impact of conventional plastics wastes. In this study, polysaccharidic mucilage from Ethiopian cactus (Opuntia Ficus Indica) was derived using microwave-assisted extraction technique to develop biodegradable polymers that were inexpensive, readily available, simple to make, and ecofriendly. The effect of microwave power 300-800 W, solid-liquid (cactus-sodium hydroxide solution) ratio 1:5-1:25, sodium hydroxide concentration 0.1-0.8 mol/L, and extraction time 2-10 min on mucilage extraction were studied and the maximum yield of mucilage was attained at optimized parameters of 506 W, 1:20, 0.606 mol/L, and 9.5 min, respectively. Biodegradable polymers made with mucilage alone have poor mechanical characteristics and are thermally unstable. Thus, to overcome the stated problems, glycerol as a plasticizer and acid-leached kaolin crosslinked with urea as a reinforcing material were used. Moreover, the effect of acid-leached kaolin and glycerol on the physico-chemical properties of the films was studied, and a maximum tensile strength of 6.74 MPa with 18.45 % elongation at break, thermally improved biodegradability of 26 %, were attained at 10 % acid-leached kaolin and 20 % glycerol crosslinking with 2 % urea. But the maximum degradability of 53.5 % was attained at 30 % glycerol content. The control and reinforced biodegradable films were characterized using TGA, FTIR, SEM, and XRD to determine the thermal, functional group, morphology, and crystallinity of the bioplastics, respectively. These biodegradable plastics may be used for packaging application.

A comparative study of the effects of graphite, wollastonite, and titanium dioxide fillers on the properties of starch-based biodegradable plastic film

This research paper aims to explore the effect of graphite, wollastonite, and titanium dioxide as reinforcing fillers on starch-based biodegradable plastic (SBP) films. GF-SBP (graphite filler containing SBP), WF-SBP (wollastonite containing SBP), and TF-SBP (titanium dioxide containing SBP) films were developed and analyzed for various properties such as thickness, density, tensile strength, elongation break, morphology, thermal stability, solubility, moisture content, moisture absorbance, biodegradability, and antibacterial activity. The results reveal that WF-SBP films had the highest tensile strength of 5.43 MPa and greatest elongation break value of 22% as compared to other films. Thermogravimetric analysis showed that SBP films with and without filler degraded slowly between 150 and 600°C. The highest thermal stability was recorded for TF-SBP films which showed stability (11% mass loss) up to 150°C. The biodegradability test conducted using soil burial method suggested that TF-SBP film degraded within 90 days, GF-SBP films degraded completely in 120 days, and WF-SBP films took more than 120 days to degrade. The synthesized SBP films were analyzed for their antibacterial potential against gram-positive and gram-negative bacteria, and results showed that WF-SBP film exhibited the best antibacterial activity by producing a large zone of inhibition against Escherichia coli.

Extraction and characterization of microcrystalline cellulose from Vachellia nilotica plant leaves: A biomass waste to wealth approach

Biobased waste utilization is an intriguing area of research and an ecologically conscious approach. Plant-based materials can be used to render cellulose, which is an eco-friendly material that can be used in numerous aspects. In the current investigation, cellulose was extracted from the leaves of the Vachellia nilotica plant via acid hydrolysis. The application of this research is specifically directed toward the utilization of undesirable plant sources. To validate the extracted cellulose, FT-IR spectroscopy was applied. The cellulose was measured to have a density of 1.234 g/cm3. The crystallinity index (58.93%) and crystallinity size (11.56 nm) of cellulose are evaluated using X-ray diffraction spectroscopy analysis. The highest degradation temperature (320.8°C) was observed using thermogravimetry and differential scanning calorimetry curve analysis. The analysis of particle size was conducted utilizing images captured by scanning electron microscopy. Particle size of less than 30 μm was found and they exhibit non-uniform orientation. Additionally, atomic force microscopy analysis shows an improved average surface roughness (Ra), which increases the possibility of using extracted cellulose as reinforcement in biofilms.

Sustainable papaya plant waste and green tea residue composite films integrated with starch and gelatin for active food packaging applications

This study explores the sustainable utilization of wastes from a papaya plant (papaya peels (PP), papaya seeds (PS), leaf-stem (PL)) and dried green tea residues (GTR) for the synthesis of bioplastics. The dried GTR were individually blended with each papaya waste extract and then boiled in water to get three composite papaya plant waste-green tea supernatants. Potato starch and gelatin-based functional films were prepared by integrating each with the composite papaya waste-green tea supernatant liquid. This work introduces a dissolved organic matter (DOM) study to the field of bioplastics, with the goal of identifying the organic components and macromolecules inherent in the PW supernatants. When compared with the films prepared solely from papaya waste (PW) supernatants, PW-GTR composite supernatant films prevent UV light transmission with superior antioxidant and mechanical properties. Fourier transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDX), X-ray diffraction spectroscopy (XRD), and atomic force microscopy (AFM) were utilized to characterize the starch and gelatin PW-GTR films. Owing to the exceptional antioxidant, UV barrier, and remarkable biodegradable properties of the starch/PW/GTR and gelatin/PW/GTR composite films, make them ideal for use in food packaging applications.

Dose-Dependent Effects of a Corn Starch-Based Bioplastic on Basil (Ocimum basilicum L.): Implications for Growth, Biochemical Parameters, and Nutrient Content

Plastic pollution is a pressing global issue, prompting the exploration of sustainable alternatives such as bioplastics (BPs). In agriculture, BPs have gained relevance as mulching films. This study investigated the effect of the presence in the soil of different concentrations (0-3%, w/w) of a corn starch-based bioplastic on basil (Ocimum basilicum L.). The results showed that increasing bioplastic concentration reduced shoot fresh biomass production. Biochemical analyses revealed changes in the shoot in soluble protein content, biomarkers of oxidative and osmotic stress (malondialdehyde and proline, respectively), anti-radical activity, and antioxidant compounds (phenols, flavonoids, and ascorbic acid), which are indicative of plant adaptive mechanisms in response to stress caused by the presence of the different concentrations of bioplastic in the soil. Macro- and micronutrient analysis showed imbalances in nutrient uptake, with a decreased content of potassium, phosphorus, and manganese, and an increased content of magnesium, iron, and copper in the shoot at high BP concentrations.

Sustainable Bioplastics for Food Packaging Produced from Renewable Natural Sources

It is crucial to find an effective, environmentally acceptable solution, such as bioplastics or biodegradable plastics, to the world's rising plastics demand and the resulting ecological destruction. This study has focused on the environmentally friendly production of bioplastic samples derived from corn starch, rice starch, and tapioca starch, with various calcium carbonate filler concentrations as binders. Two different plasticizers, glycerol and sorbitol, were employed singly and in a rich blend. To test the differences in the physical and chemical properties (water content, absorption of moisture, water solubility, dissolution rate in alcohol, biodegradation in soil, tensile strength, elastic modulus, and FT-IR) of the produced samples, nine samples from each of the three types of bioplastics were produced using various ratios and blends of the fillers and plasticizers. The produced bioplastic samples have a multitude of features that make them appropriate for a variety of applications. The test results show that the starch-based bioplastics that have been suggested would be a better alternative material to be used in the packaging sectors.

Recent progress of bioplastics in their properties, standards, certifications and regulations: A review

The environmental impact associated with fossil fuel-based polymers has paved the way to explore biopolymer-based plastics, their properties, and their applications. Bioplastics are polymeric materials that are greatly interesting due to their eco-friendlier and non-toxic nature. In recent years, exploring the different sources of bioplastics and their applications has become one of the active research areas. Biopolymer-based plastics have applications in food packaging, pharmaceuticals, electronics, agricultural, automotive and cosmetic sectors. Bioplastics are considered safe, but there are several economic and legal challenges to implementing them. Hence, this review aims to i) outline the terminology associated with bioplastics, its global market, major sources, types and properties of bioplastics, ii) discuss the major bioplastic waste management and recovery options, iii) provide the major standards and certifications regarding bioplastics, iv) explore the various country-wise regulations and restrictions associated with bioplastics, and v) enumerate the various challenges and limitations associated with bioplastics and future directions. Therefore, providing adequate knowledge about various bioplastics, their properties and regulatory aspects can be of great importance in the industrialization, commercialization and globalization of bioplastics to replace petroleum-based products.

Development and Characterization of Biosorbent Film from Eggshell/Orange Waste Enriched with Banana Starch

The conversion of waste into a valuable product is regarded as a promising alternative to relieving the burden of solid waste management and could be beneficial to the environment and humans. This study is focused on utilizing eggshell and orange peel enriched with banana starch to fabricate biofilm via the casting technique. The developed film is further characterized by field emission scanning electron microscope (FESEM), energy dispersive X-ray spectroscopy (EDX), atomic force microscopy (AFM), X-ray diffraction (XRD), and Fourier transform infrared spectroscopy (FTIR). The physical properties of films, including thickness, density, color, porosity, moisture content, water solubility, water absorption, and water vapor permeability, were also characterized. The removal efficiency of the metal ions onto film at different contact times, pH, biosorbent dosages, and initial concentration of Cd(II) were analyzed using atomic absorption spectroscopy (AAS). The film's surface was found to have a porous and rough structure with no cracks, which can enhance the target analytes interactions. EDX and XRD analyses confirmed that eggshell particles were made of calcium carbonate (CaCO₃), and the appearance of the main peak at 2θ = 29.65° and 2θ = 29.49° proves the presence of calcite in eggshells. The FTIR indicated that the films contain various functional groups, such as alkane (C-H), hydroxyl (-OH), carbonyl (C=O), carbonate (CO₃^2-), and carboxylic acid (-COOH) that can act as biosorption materials. According to the findings, the developed film exhibits a notable enhancement in its water barrier properties, thereby leading to improved adsorption capacity. The batch experiments showed that the film obtained the maximum removal percentage at pH = 8 and 6 g of biosorbent dose. Notably, the developed film could reach sorption equilibrium within 120 min at the initial concentration of 80 mg/L and remove 99.95% of Cd(II) in the aqueous solutions. This outcome presents potential opportunities for the application of these films in the food industry as both biosorbents and packaging materials. Such utilization can significantly enhance the overall quality of food products.

Microalgae in Bioplastic Production: A Comprehensive Review

The current era of industrialization includes a constantly increasing demand for plastic products, but because plastics are rarely recycled and are not biodegradable plastic pollution or "white pollution" has been the result. The consumption of petroleum-based plastics will be 20% of global annual oil by 2050, and thus there is an inevitable need to find an innovative solution to reduce plastic pollution. The biodegradable and environmentally benign bioplastics are suitable alternative to fossil-based plastics in the market due to sustainability, less carbon footprint, lower toxicity and high degradability rate. Microalgal species is an innovative approach to be explored and improved for bioplastic production. Microalgae are generally present in abundant quantity in our ecosystem, and polysaccharide in the algae can be processed and utilized to make biopolymers. Also, these species have a high growth rate and can be easily cultivated in wastewater streams. The review aims to determine the recent status of bioplastic production techniques from microalgal species and also reveal optimization opportunities involved in the process. Several strategies for bioplastic production from algal biomass are being discussed nowadays, and the most prominent are "with blending" (blending of algal biomass with bioplastics and starch) and "without blending" (microalgae as a feedstock for polyhydroxyalkanoates production). The advanced research on modern bioengineering techniques and well-established genetic tools like CRISPR-Cas9 should be encouraged to develop recombinant microalgae strains with elevated levels of PHA/PHB inside the cell.

A review on the emerging conversion technology of cellulose, starch, lignin, protein and other organics from vegetable-fruit-based waste

A large amount of vegetable-fruit-based waste (VFBW) belonging to agricultural waste is produced around the world every year, imposing a huge burden on the environment and sustainable development. VFBW contains a lot of water and useful organic compounds (e.g., cellulose, minerals, starch, proteins, organic acids, lipids, and soluble sugars). Taking into account the composition characteristics and circular economy of VFBW, many new emerging conversion technologies for the treatment of VFBW (such as hydrothermal gasification, ultrasound-assisted extraction, and synthesis of bioplastics) have been developed. This review summarizes the current literature discussing the technical parameters, process, mechanism, and characteristics of various emerging conversion methods, as well as analyzing the application, environmental impact, and bio-economy of by-products from the conversion process, to facilitate solutions to the key problems of engineering cases using these methods. The shortcomings of the current study and the direction of future research are also highlighted in the review.

Fabrication of starch-based packaging materials

This chapter aims to provide the reader with some information about the possibility of starch as a suitable substitute for synthetic polymers in biodegradable food packaging. This is due to the starch has good characteristics which are great biodegradability, low cost and also easy to gain from natural resources. However, some of technical challenges are also introduced before starch-based polymers can be used in more applications. These technical challenges involved preparation methods and incorporation of additives and these are being summarized in this topic. Hence, the enhancement of starch can be done in order to prepare innovative starch-based biodegradable materials.

Eco-friendly preparation and characterization of bioplastic films made from marine fish-scale wastes

Synthetic plastics are becoming hazardous wastes, posing a threat to environmental sustainable health; hence, they must be replaced with alternatives. This study aimed to prepare corn starch-based bioplastics using fish scale through film casting technique as an alternative to synthetic plastics. In this work, four types of bioplastic films (CSF, CSFSF1, CSFSF2, FSF) containing different percentages of fish-scale powder and corn starch were prepared. Physical and chemical properties such as texture, color, solubility in hot water, tensile strength, functional groups, and morphology of all the four types of the prepared bioplastics were analyzed. The mixture of fish-scale powder and corn starch powder in the ratio of 1:3 (CSFSF1) yielded the best results. Its average thickness is 0.0420 ± 0.001 mm, water absorption range is 55-60%, tensile strength is 6.06 ± 0.05 MPa, and thermal stability is 278.741 °C. In the biodegradability test, degradation was noticed after 7 days of treatment with organic waste. The degradation was confirmed by surface changes in the morphology and the development of Aspergillus sp. Corn starch film (CSF) exhibited the highest degradation (60%), while the fish-scales film (FSF) underwent the least degradation (28%). The produced bioplastics were prepared from eco-friendly, inexpensive, and natural materials. Thus, the present research has provided a viable alternative to synthetic plastics.

Impact of starch-based bioplastic on growth and biochemical parameters of basil plants

The recent use of bioplastics in agriculture is considered an ecological choice, aimed at limiting the environmental impact of plastics, in line with the Sustainable Development Goals of the United Nations. However, the impact of bioplastic residues on the environment is unclear as knowledge is lacking. This is the first study investigating the effect of a starch-based bioplastic on the growth and biochemical parameters of basil. Bioplastic was experimentally prepared and added to the soil at 2.5 % (w/w), corresponding to twice the concentration of plastic mulch film residues currently found in cultivated soils, in view of the increasing agricultural use of bioplastics. Basil plants were grown without (controls) and with bioplastic addition for 35 days, under controlled experimental conditions. Compared to the control, plants exposed to bioplastic showed stunted growth (in terms of shoot fresh weight, height, and number of leaves). Significant reductions in the content of chlorophyll, protein, ascorbic acid, and glucose were also observed. Finally, the treatment caused oxidative stress, as evidenced by the increased content of malondialdehyde in the shoots. The addition of bioplastic increased the electrical conductivity and reduced the cation exchange capacity of the cultivation soil. These results suggest that bioplastic in soil may promote the onset of stressful conditions for plant growth in a similar manner to plastic. They will be complemented by further investigations to unravel the mechanisms underlying these responses, involving different doses and types of bioplastics and other crop species.

From trash to treasure: review on upcycling of fruit and vegetable wastes into starch based bioplastics

Growing public concern toward environmental sustainability is currently motivating a paradigm shift toward designing easily degradable plastics that can replace conventional synthetic plastics. The massive rise in food waste generation has led to an increased burden on landfills, thereby resulting in the higher emission of greenhouse gases. Using this food waste to produce bioplastics will benefit not only the environment but also develop a systematic food waste management system. Moreover, bioplastics are preferred due to the use of biomaterials derived from renewable resources. Furthermore, bioplastics degrade faster than conventional synthetic plastics, which take years to degrade. The biodegradation of bioplastics occurs under normal environmental conditions and disintegrates into carbon dioxide, water, biomass, and inorganic compounds without producing hazardous residues. In this review, we will discuss the synthesis of starch based bioplastics using discarded parts of various fruits and vegetables. Furthermore, we will address the importance of various components in the development of starch based bioplastics, such as fillers, plasticizers, and other additives that are essential in providing the bioplastic with different physio-mechanical properties. Therefore, bioplastic production using food waste will pave the way to achieve systematic waste management and environmental sustainability in the near future.

Facile Preparation of Cellulose Bioplastic from Cladophora sp. Algae via Hydrogel Method

Bioplastic has been widely studied in the past decades as a replacement for non-biodegradable and non-environmentally friendly plastic. One of the promising materials to produce bioplastic is cellulose. However, it is rarely used as the main component for bioplastic production. This study reports a facile process to prepare bioplastic using the pure cellulose content of Cladophora sp. algae via the hydrogel method. The effect of epichlorohydrin (ECH) concentrations as the cross-linking agent was investigated toward the biodegradability, thermal, and mechanical properties of the cellulose bioplastic obtained. The results showed that ECH concentrations affected the properties of the cellulose bioplastic produced due to the number of cross-links formed during the process. The cellulose bioplastic possessed relatively high thermal and mechanical properties. The cellulose bioplastic performed excellent biodegradability, as it was degraded by more than 40% within five days. Thus, the cellulose of Cladophora sp. algae has the potential to be developed as the main component for bioplastic application.

Recovery of Banana Waste-Loss from Production and Processing: A Contribution to a Circular Economy

Banana is a fruit grown mainly in tropical countries of the world. After harvest, almost 60% of banana biomass is left as waste. Worldwide, about 114.08 million metric tons of banana waste-loss are produced, leading to environmental problems such as the excessive emission of greenhouse gases. These wastes contain a high content of paramount industrial importance, such as cellulose, hemicellulose and natural fibers that various processes can modify, such as bacterial fermentation and anaerobic degradation, to obtain bioplastics, organic fertilizers and biofuels such as ethanol, biogas, hydrogen and biodiesel. In addition, they can be used in wastewater treatment methods by producing low-cost biofilters and obtaining activated carbon from rachis and banana peel. Furthermore, nanometric fibers commonly used in nanotechnology applications and silver nanoparticles useful in therapeutic cancer treatments, can be produced from banana pseudostems. The review aims to demonstrate the contribution of the recovery of banana production waste-loss towards a circular economy that would boost the economy of Latin America and many other countries of emerging economies.

Advantages and Disadvantages of Bioplastics Production from Starch and Lignocellulosic Components

The accumulation of plastic wastes in different environments has become a topic of major concern over the past decades; therefore, technologies and strategies aimed at mitigating the environmental impacts of petroleum products have gained worldwide relevance. In this scenario, the production of bioplastics mainly from polysaccharides such as starch is a growing strategy and a field of intense research. The use of plasticizers, the preparation of blends, and the reinforcement of bioplastics with lignocellulosic components have shown promising and environmentally safe alternatives for overcoming the limitations of bioplastics, mainly due to the availability, biodegradability, and biocompatibility of such resources. This review addresses the production of bioplastics composed of polysaccharides from plant biomass and its advantages and disadvantages.

Sustainable Management of Organic Waste and Recycling for Bioplastics: A LCA Approach for the Italian Case Study

The collection of the organic fraction in Italy recorded significant growth in the decade 2010–2019 (+74%) due to both the increase in the spread of separate waste collection as well as the increase in the biological treatment plants of municipal waste. However, within the organic fraction there remains a share of non-compostable material (NCM) (plastic, glass, aluminum, etc.), equal to ~5% of the total, which affects the efficiency of composting practices as well as decreasing both the yield and the quality of the final compost, causing a portion of organic material to be subtracted from composting and ending up in landfills. Therefore, the purpose of this work is to evaluate how the sustainability of the organic fraction collection and the amount of compost obtained in the composting plants could improve, following the use of biodegradable and compostable bioplastic bags (shoppers), in replacement for conventional plastic ones. The Life Cycle Assessment (LCA) and Carbon Footprint (CF) methodology was used for the assessment, comparing two different scenarios based on data relating to the collection of the organic fraction in Italy in 2019. Scenario 1 relates to the composting of organic material that also contains plastics, bioplastics, and non-compostable materials, while in scenario 2 the share of plastic material in the first scenario has been entirely replaced by bioplastics. The results show that scenario 2 assumes the lowest values for 15 impact categories out of the 18 analyzed, and, among these, in three categories it assumes negative values: ozone formation-terrestrial ecosystems (−1.64 × 10−2 kg NOX eq), ozone formation-human health (−8.50 × 10−3 kg NOX eq), and fossil resource scarcity (−4.91 × 102 kg oil eq). Furthermore, scenario 2 has a negative carbon footprint (−3.80 kg CO2 eq) compared to scenario 1 (79.71 kg CO2 eq), and in general it is the most sustainable scenario as a direct consequence of the greater amount of compost obtained (307.4 kg vs. 269.2 kg).