Modelling and simulation of continuous hydrothermal flow synthesis process for nano-materials manufacture

Preparation of a High-Performance Asymmetric Supercapacitor by Recycling Aluminum Paper and Filter Components of Heated Tobacco

In this study, Al paper and cellulose acetate (CA) filters derived from heated tobacco waste were successfully converted into current collectors and active materials for a supercapacitor device. Typically, heated tobacco contains electrically discontinuous Al paper. First, Al was extracted from the tobacco waste using HCl to produce Lewis acid (AlCl3). This acid was then used in an Al electrodeposition process utilizing the chloroaluminate ionic liquid reaction between the acid and the base (RCl) at room temperature. To enhance the conductivity, a supplementary coating of Al metal was applied to the Al paper through electrodeposition, thus re-establishing the electrical continuity of the discontinuous parts and forming an Al-coated current collector. Moreover, the CA filters were carbonized under a nitrogen atmosphere, yielding carbon precursors (C-CA) for the supercapacitor electrodes. To further enhance the electrochemical performance, nickel oxide (NiO) was incorporated into C-CA, resulting in C-CA@NiO with pseudocapacitance. The specific surface area of CA increased with carbonization and the subsequent incorporation of NiO. The as-synthesized C-CA and C-CA@NiO materials were applied to an Al-coated current collector to obtain C-CA- and C-CA@NiO-based electrodes, exhibiting stable electrochemical behavior in the voltage range of -1.0 to 0 V and 0 to 1.0 V, respectively. An asymmetric supercapacitor (ASC) device was assembled with C-CA@NiO and C-CA as the positive and negative electrodes, respectively. This ASC device demonstrated a high specific capacitance of 40.8 F g-1, while widening the operating voltage window to 2.0 V. The high electrochemical performance of the device is attributed to the successful Al electrodeposition, which facilitates the electrical conductivity and increased porosity of the C-CA@NiO and C-CA materials. To the best of our knowledge, this is a pioneering study in regards to the conversion of biomass waste into current collectors and active materials to fabricate a practical ASC device. Our findings highlight the potential of reusing Al paper and CA filters from heated tobacco waste as essential components of energy storage devices.

CFD-PBM Simulation for Continuous Hydrothermal Flow Synthesis of Zirconia Nanoparticles in a Confined Impinging Jet Reactor

Computational fluid dynamics (CFD) and population balance models (PBM) were coupled together for the first time to simulate the synthesis of zirconia nanoparticles in a continuous hydrothermal flow synthesis (CHFS) system with a self-designed confined impinging jet mixing (CJM) reactor. The hydrodynamic and thermodynamic behaviors within the CJM reactor strongly influenced the formation of the ZrO₂ nanoparticles. Crucial parameters, such as velocities, temperatures, mixing conditions, and reaction rates, were analyzed under various supercritical conditions. Temperature and velocity measurements as functions of distance were also investigated. Normal particle size distribution (PSD) patterns were observed in all cases. The mean particle sizes in this study were calculated and compared using PBM aggregation analysis.

Wet organic waste treatment via hydrothermal processing: A critical review

There are several recent reviews published in the literature on hydrothermal carbonization, liquefaction and supercritical water gasification of lignocellulosic biomass and algae. The potential of hydrochar, bio-oil or synthesis gas production and applications have also been reviewed individually. The comprehensive review on the hydrothermal treatment of wet wastes (such as municipal solid waste, food waste, sewage sludge, algae) covering carbonization, liquefaction and supercritical water gasification, however, is missing in the literature which formed the basis of the current review paper. The current paper critically reviews the literature around the full spectrum of hydrothermal treatment for wet wastes and establishes a good comparison of the different hydrothermal treatment options for managing wet waste streams. Also, the role of catalysts as well as synthesis of catalysts using hydrothermal treatment of biomass has been critically reviewed. For the first time, efforts have also been made to summarize findings on modelling works as well as techno-economic assessments in the area of hydrothermal treatments of wet wastes. The study concludes with key findings, knowledge gaps and future recommendations to improve the productivity of hydrothermal treatment of wet wastes, helping improve the commercial viability and environmental sustainability.

Population Balance and CFD Simulation of Particle Aggregation and Growth in a Continuous Confined Jet Mixer for Hydrothermal Synthesis of Nanocrystals

Population balance and computational fluid dynamics models are built and integrated to carry out a simulation study of the reactive crystallisation process in a confined jet mixer (CJM) for the continuous flow synthesis of TiO2 nanoparticles at a supercritical water condition. In the population balance model, the crystal growth in size is modelled as being due to combined nanocrystal aggregation as well as surface growth. A free molecular model is used to predict the particle aggregation. The performance of the combined aggregation and surface growth models is compared with models that only consider surface growth as the only mechanism for particle size enlargement. It was found that the combined model gives a more accurate prediction of particle size distribution.

Continuous Hydrothermal Synthesis of Inorganic Nanoparticles: Applications and Future Directions

Nanomaterials are at the leading edge of the emerging field of nanotechnology. Their unique and tunable size-dependent properties (in the range 1-100 nm) make these materials indispensable in many modern technological applications. In this Review, we summarize the state-of-art in the manufacture and applications of inorganic nanoparticles made using continuous hydrothermal flow synthesis (CHFS) processes. First, we introduce ideal requirements of any flow process for nanoceramics production, outline different approaches to CHFS, and introduce the pertinent properties of supercritical water and issues around mixing in flow, to generate nanoparticles. This Review then gives comprehensive coverage of the current application space for CHFS-made nanomaterials including optical, healthcare, electronics (including sensors, information, and communication technologies), catalysis, devices (including energy harvesting/conversion/fuels), and energy storage applications. Thereafter, topics of precursor chemistry and products, as well as materials or structures, are discussed (surface-functionalized hybrids, nanocomposites, nanograined coatings and monoliths, and metal-organic frameworks). Later, this Review focuses on some of the key apparatus innovations in the field, such as in situ flow/rapid heating systems (to investigate kinetics and mechanisms), approaches to high throughput flow syntheses (for nanomaterials discovery), as well as recent developments in scale-up of hydrothermal flow processes. Finally, this Review covers environmental considerations, future directions and capabilities, along with the conclusions and outlook.

Nano-sized Mo- and Nb-doped TiO2 as anode materials for high energy and high power hybrid Li-ion capacitors

Nano-sized Mo-doped titania (Mo_0.1Ti_0.9O₂) and Nb-doped titania (Nb_0.25Ti_0.75O₂) were directly synthesized via a continuous hydrothermal flow synthesis process. Materials characterization was conducted using physical techniques such as transmission electron microscopy, powder x-ray diffraction, x-ray photoelectron spectroscopy, Brunauer-Emmett-Teller specific surface area measurements and energy dispersive x-ray spectroscopy. Hybrid Li-ion supercapacitors were made with either a Mo-doped or Nb-doped TiO₂ negative electrode material and an activated carbon (AC) positive electrode. Cells were evaluated using electrochemical testing (cyclic voltammetry, constant charge discharge cycling). The hybrid Li-ion capacitors showed good energy densities at moderate power densities. When cycled in the potential window 0.5-3.0 V, the Mo_0.1Ti_0.9O₂/AC hybrid supercapacitor showed the highest energy densities of 51 Wh kg^-1 at a power of 180 W kg^-1 with energy densities rapidly declining with increasing applied specific current. In comparison, the Nb_0.25Ti_0.75O₂/AC hybrid supercapacitor maintained its energy density of 45 Wh kg^-1 at 180 W kg^-1 better, showing 36 Wh g^-1 at 3200 W kg^-1, which is a very promising mix of high energy and power densities. Reducing the voltage window to the range 1.0-3.0 V led to an increase in power density, with the Mo_0.1Ti_0.9O₂/AC hybrid supercapacitor giving energy densities of 12 Wh kg^-1 and 2.5 Wh kg^-1 at power densities of 6700 W kg^-1 and 14 000 W kg^-1, respectively.

Highly sensitive ZnO nanorod- and nanoprism-based NO2 gas sensors: size and shape control using a continuous hydrothermal pilot plant

Continuous hydrothermal flow synthesis of crystalline ZnO nanorods and prisms is reported via a new pilot-scale continuous hydrothermal reactor (at nominal production rates of up to 1.2 g/h). Different size and shape particles of ZnO (wurtsite structure) were obtained via altering reaction conditions such as the concentration of either additive H2O2 or metal salt. Selected ZnO samples (used as prepared) were evaluated as solid oxide gas sensors, showing excellent sensitivity toward NO2 gas. It was found that both the working temperature and gas concentration significantly affected the NO2 gas response at concentrations as low as 1 ppm.

Hydroxylapatite nanoparticles: fabrication methods and medical applications

Hydroxylapatite (or hydroxyapatite, HAp) exhibits excellent biocompatibility with various kinds of cells and tissues, making it an ideal candidate for tissue engineering, orthopedic and dental applications. Nanosized materials offer improved performances compared with conventional materials due to their large surface-to-volume ratios. This review summarizes existing knowledge and recent progress in fabrication methods of nanosized (or nanostructured) HAp particles, as well as their recent applications in medical and dental fields. In section 1, we provide a brief overview of HAp and nanoparticles. In section 2, fabrication methods of HAp nanoparticles are described based on the particle formation mechanisms. Recent applications of HAp nanoparticles are summarized in section 3. The future perspectives in this active research area are given in section 4.