Pseudo fluid modelling used in the design of continuous flow supercritical water oxidation reactors with improved corrosion resistance

CFD-PBM Simulation for Continuous Hydrothermal Flow Synthesis of Zirconia Nanoparticles in a Confined Impinging Jet Reactor

Computational fluid dynamics (CFD) and population balance models (PBM) were coupled together for the first time to simulate the synthesis of zirconia nanoparticles in a continuous hydrothermal flow synthesis (CHFS) system with a self-designed confined impinging jet mixing (CJM) reactor. The hydrodynamic and thermodynamic behaviors within the CJM reactor strongly influenced the formation of the ZrO₂ nanoparticles. Crucial parameters, such as velocities, temperatures, mixing conditions, and reaction rates, were analyzed under various supercritical conditions. Temperature and velocity measurements as functions of distance were also investigated. Normal particle size distribution (PSD) patterns were observed in all cases. The mean particle sizes in this study were calculated and compared using PBM aggregation analysis.

Supercritical water oxidation of phenol and process enhancement with in situ formed Fe2O3 nano catalyst

During the past few decades, the treatment of hazardous waste and toxic phenolic compounds has become a major issue in the pharmaceutical, gas/oil, dying, and chemical industries. Considering polymerization and oxidation of phenolic compounds, supercritical water oxidation (SCWO) has gained special attention. The present study objective was to synthesize a novel in situ Fe₂O₃nano-catalyst in a counter-current mixing reactor by supercritical water oxidation (SCWO) method to evaluate the phenol oxidation and COD reduction at different operation conditions like oxidant ratios and concentrations. Synthesized nano-catalyst was characterized by powder X-ray diffraction (XRD) and transmission electron microscope (TEM). TEM results revealed the maximum average particle size of 26.18 and 16.20 nm for preheated and non-preheated oxidant configuration, respectively. XRD showed the clear peaks of hematite at a 2θ value of 24, 33, 35.5, 49.5, 54, 62, and 64 for both catalysts treated preheated and non-preheated oxidant configurations. The maximum COD reduction and phenol oxidation of about 93.5% and 99.9% were observed at an oxidant ratio of 1.5, 0.75 s, 25 MPa, and 380 °C with a non-preheated H₂O₂ oxidant, while in situ formed Fe₂O₃nano-catalyst showed the maximum phenol oxidation of 99.9% at 0.75 s, 1.5 oxidant ratio, 25 MPa, and 380 °C. Similarly, in situ formed Fe₂O₃ catalyst presented the highest COD reduction of 97.8% at 40 mM phenol concentration, 1.0 oxidant ratio, 0.75 s residence time, 380 °C, and 25 MPa. It is concluded and recommended that SCWO is a feasible and cost-effective alternative method for the destruction of contaminants in water which showed the complete conversion of phenol within less than 1 s and 1.5 oxidant ratio.

Treatment of hospital wastewater by supercritical water oxidation process

Hospital wastewater contains several micro and macro pollutants that cannot be removed efficiently by conventional treatment processes. Thus, generally hybrid and multistage treatment methods are suggested for the treatment of hospital wastewater. Supercritical water oxidation (SCWO) is a promising method for the removal of emerging organic pollutants from hospital wastewater in one step and a very short reaction time. In this study, supercritical water oxidation (SCWO) process was used for the removal of pharmaceuticals in addition to conventional pollutants from real hospital wastewater. As a result of a series of preliminary studies, the optimum conditions were selected as 450 °C, 60 s, and 1:1 for temperature, reaction time, and oxidant ratio (H₂O₂/COD), respectively, for the treatment of hospital wastewater at 25 ± 1 MPa. The removal rates were determined above 90% for COD, BOD, TOC, TN, and SS from hospital wastewater. Phosphorus removal was greater than 90%, while the removal rates were around 80% for phenol, AOX, and surfactants in hospital wastewater. A total of 9 pharmaceuticals were observed in the real hospital wastewater samples. The highest removal rate was obtained for Paracetamol as 99.9%, while the lowest removal rate was obtained for Warfarin as 72% after SCWO treatment of hospital wastewater. As a result, it can be concluded that SCWO process is sufficient for the treatment of hospital wastewater without the need of additional treatment steps, with high removal rates in a short reaction time.