Model development for sc-drying kinetics of aerogels: Part 1. Monoliths and single particles

Sustainable Tannin Gels for the Efficient Removal of Metal Ions and Organic Dyes

The usage of a highly efficient, low-cost, and sustainable adsorbent material as an industrial wastewater treatment technique is required. Herein, the usage of the novel, fully sustainable tannin-5-(hydroxymethyl)furfural (TH) aerogels, generated via a water-based sol-gel process, as compatible biosorbent materials is presented. In particular, this study focusses on the surface modification of the tannin biosorbent with carboxyl or amino functional groups, which, hence, alters the accessible adsorption sites, resulting in increased adsorption capacity, as well as investigating the optimal pH conditions for the adsorption process. Precisely, highest adsorption capacities are acquired for the metal cations and cationic dye in an alkaline aqueous environment using a carboxyl-functionalized tannin biosorbent, whereas the anionic dye requires an acidic environment using an amino-functionalized tannin biosorbent. Under these determined optimal conditions, the maximum monolayer adsorption capacity of the tannin biosorbent ensues in the following order: Cu2+ > RB > Zn2+ > MO, with 500, 244, 192, 131 mg g-1, respectively, indicating comparable or even superior adsorption capacities compared to conventional activated carbons or silica adsorbents. Thus, these functionalized, fully sustainable, inexpensive tannin biosorbent materials, that feature high porosity and high specific surface areas, are ideal industrial candidates for the versatile adsorption process from contaminated (heavy) metal or dye solutions.

Drying of Hierarchically Organized Porous Silica Monoliths-Comparison of Evaporative and Supercritical Drying

In this study, we present a detailed comparison between a conventional supercritical drying process and an evaporative drying technique for hierarchically organized porous silica gel monoliths. These gels are based on a model system synthesized by the aqueous sol-gel processing of an ethylene-glycol-modified silane, resulting in a cellular, macroporous, strut-based network comprising anisotropic, periodically arranged mesopores formed by microporous amorphous silica. The effect of the two drying procedures on the pore properties (specific surface area, pore volume, and pore widths) and on the shrinkage of the monolith is evaluated through a comprehensive characterization by using nitrogen physisorption, electron microscopy, and small-angle X-ray scattering. It can clearly be demonstrated that for the hierarchically organized porous solids, the evaporative drying procedure can compete without the need for surface modification with the commonly applied supercritical drying in terms of the material and textural properties, such as specific surface area and pore volume. The thus obtained materials deliver a high specific surface area and exhibit overall comparable or even improved pore characteristics to monoliths prepared by supercritical drying. Additionally, the pore properties can be tailored to some extent by adjusting the drying conditions, such as temperature.

DEM-Based Approach for the Modeling of Gelation and Its Application to Alginate

The gelation of biopolymers is of great interest in the material science community and has gained increasing relevance in the past few decades, especially in the context of aerogels─lightweight open nanoporous materials. Understanding the underlying gel structure and influence of process parameters is of great importance to predict material properties such as mechanical strength. In order to improve understanding of the gelation mechanism in aqueous solution, this work presents a novel approach based on the discrete element method for the mesoscale for modeling gelation of hydrogels, similarly to an extremely coarse-grained molecular dynamics (MD) approach. For this, polymer chains are abstracted as dimer units connected by flexible bonds and interactions between units and with the environment, that is, diffusion in implicit water, are described. The model is based on Langevin dynamics and includes an implicit probabilistic ion model to capture the effects of ion availability during ion-mediated gelation. The model components are fully derived and parameterized using literature data and theoretical considerations based on a simplified representation of atomistic processes. The presented model enables investigations of the higher-scale network formation during gelation on the micrometer and millisecond scale, which are beyond classical modeling approaches such as MD. As a model system, calcium-mediated alginate gelation is investigated including the influence of ion concentration, polymer composition, polymer concentration, and molecular weight. The model is verified against numerous literature data as well as own experimental results for the corresponding Ca-alginate hydrogels using nitrogen porosimetry, NMR cryoporometry, and small-angle neutron scattering. The model reproduces both bundle size and pore size distribution in a reasonable agreement with the experiments. Overall, the modeling approach paves the way to physically motivated design of alginate gels.

A Systematic Study on Bio-Based Hybrid Aerogels Made of Tannin and Silica

Tannin-silica hybrid materials are expected to feature excellent mechanic-chemical stability, large surface areas, high porosity and possess, after carbothermal reduction, high thermal stability as well as high thermal conductivity. Typically, a commercially available tetraethoxysilane is used, but in this study, a more sustainable route was developed by using a glycol-based silica precursor, tetrakis(2-hydroxyethyl)orthosilicate (EGMS), which is highly water-soluble. In order to produce highly porous, homogeneous hybrid tannin-silica aerogels in a one-pot approach, a suitable crosslinker has to be used. It was found that an aldehyde-functionalized silane (triethoxysilylbutyraldehyde) enables the covalent bonding of tannin and silica. Solely by altering the processing parameters, distinctly different tannin-silica hybrid material properties could be achieved. In particular, the amount of crosslinker is a significant factor with respect to altering the materials’ properties, e.g., the specific surface area. Notably, 5 wt% of crosslinker presents an optimal percentage to obtain a sustainable tannin-silica hybrid system with high specific surface areas of roughly 800–900 m² g⁻¹ as well as a high mesopore volume. The synthesized tannin-silica hybrid aerogels permit the usage as green precursor for silicon carbide materials.

Comparison of Finite Difference and Finite Volume Simulations for a Sc-Drying Mass Transport Model

Different numerical solutions of a previously developed mass transport model for supercritical drying of aerogel particles in a packed bed [Part 1: Selmer et al. 2018, Part 2: Selmer et al. 2019] are compared. Two finite difference discretizations and a finite volume method were used. The finite volume method showed a higher overall accuracy, in the form of lower overall Euclidean norm (l2) and maximum norm (l∞) errors, as well as lower mole balance errors compared to the finite difference methods. Additionally, the finite volume method was more efficient when the condition numbers of the linear systems to be solved were considered. In case of fine grids, the computation time of the finite difference methods was slightly faster but for 16 or fewer nodes the finite volume method was superior. Overall, the finite volume method is preferable for the numerical solution of the described drying model for aerogel particles in a packed bed.

Role of rheological properties on physical chitosan aerogels obtained by supercritical drying

Chitosan aerogels were obtained after using supercritical carbon dioxide to dry physical hydrogels, studying the effect of the rheological behavior of hydrogels and solutions on the final aerogels properties. An increase on the solutions pseudoplasticity increased the subsequent hydrogels physical entanglement, without showing a significant effect on aerogels morphology (nanoporous) and textural properties (pores of about 10 nm). However, an increase of hydrogel physical entanglement promoted the formation of aerogels with a higher compressive strength (from 0.2 to 0.80 MPa) and higher thermal decomposition range, while decreasing the porosity (from 90 % to 94 %). Aerogels stress-strain responses were also successfully fitted using a hyperelastic equation with three adjustable parameters (Yeoh), showing that this type of models must be taken into account when large stresses are studied.

Review on the Production of Polysaccharide Aerogel Particles

A detailed study of the production of polysaccharide aerogel (bio-aerogel) particles from lab to pilot scale is surveyed in this article. An introduction to various droplets techniques available in the market is given and compared with the lab scale production of droplets using pipettes and syringes. An overview of the mechanisms of gelation of polysaccharide solutions together with non-solvent induced phase separation option is then discussed in the view of making wet particles. The main steps of particle recovery and solvent exchange are briefly described in order to pass through the final drying process. Various drying processes are overviewed and the importance of supercritical drying is highlighted. In addition, we present the characterization techniques to analyse the morphology and properties of the aerogels. The case studies of bio-aerogel (agar, alginate, cellulose, chitin, κ-carrageenan, pectin and starch) particles are reviewed. Potential applications of polysaccharide aerogel particles are briefly given. Finally, the conclusions summarize the prospects of the potential scale-up methods for producing bio-aerogel particles.