Polyethylene surface enhancement by corona and chemical co-treatment

Application of surface-modified functional packaging in food storage: A comprehensive review

Innovations in food packaging systems could meet the evolving needs of the market; emerging concepts of non-migrating technologies reduce the negative migration of preservatives from packaging materials, extend shelf life, and improve food quality and safety. Non-migratory packaging activates the surface of inert materials through pretreatment to generate different active groups. The preservative is covalently grafted with the resin of the pretreated packaging substrate through the graft polymerization of the monomer and the coupling reaction of the polymer chain. The covalent link not only provides the required surface properties of the material for a long time but also retains the inherent properties of the polymer. This technique is applied to the processing for durable, stable, and easily controllable packaging widely. This article reviews the principles of various techniques for packaging materials, surface graft modification, and performance characterization of materials after grafting modification. Potential applications in the food industry and future research trends are also discussed.

Improving Printability of Polytetrafluoroethylene (PTFE) with the Help of Plasma Pre-Treatment

Polytetrafluoroethylene (PTFE) is a potential candidate for the fabrication of flexible electronics devices and electronics with applications in various extreme environments, mainly due to its outstanding chemical and physical properties. However, to date, the utilization of PTFE in printing trials has been limited due to the material's low surface tension and wettability, which do not ensure good adhesion of the printing ink at the level of the substrate. Within this paper, successful printing of PTFE is realized after pre-treating the surface of the substrate with the help of dielectric barrier discharge non-thermal plasma. The efficiency of the pre-treatment is demonstrated with respect to both silver- and carbon-based inks that are commercially available, and finally, the long-lasting pre-treatment effect is demonstrated for periods of time spanning from minutes to days. The experimental results are practically paving the way toward large-scale utilization of PTFE as substrate in fabricating printed electronics in harsh working environments. After 3 s of plasma treatment of the foil, the WCA decreased from approximately 103° to approximately 70°. The resolution of the printed lines of carbon ink was not time dependent and was unmodified, even if the printing was realized within 1 min from the time of applying the pre-treatment or 10 days later. The evaluation of the surface tension (σ) measured with Arcotest Ink Pink showed an increase in σ up to 40 < σ < 42 mN/m for treated Teflon foil and from σ < 30 mN/m corresponding to the untreated substrate. The difference in resolution was distinguishable when increasing the width of the printed lines from 500 μm to 750 μm, but when increasing the width from 750 μm to 1000 μm, the difference was minimal.

The Effect of Electro-Induced Multi-Gas Modification on Polymer Substrates’ Surface Structure for Additive Manufacturing

We investigated the effect of electro-induced multi-gas modification (EIMGM) duration on the adhesion and wear resistance of PET and LDPE polymer substrates used in the printing industry. It was found that EIMGM increases the polar component and the complete free surface energy from 26 to 57 mJ/m2 for LDPE and from 37 to 67 mJ/m2 for PET (due to the formation of oxygen-containing groups on the surface of the materials). Although the degree of textural and morphological heterogeneity of the modified LDPE increased more than twice compared to the initial state, it is not still suitable for application as a substrate in extrusion 3D printing. However, for PET, the plasma-chemical modification contributed to a significant increase (~5 times) in filament adhesion to its surface (due to chemical and morphological transformations of the surface layers) which allows for using the FFF technology for additive prototyping on the modified PET-substrates.

Treatment of Polymeric Films Used for Printed Electronic Circuits Using Ambient Air DBD Non-Thermal Plasma

This study aims to present the properties of the polymeric films after being subjected to DBD plasma treatment in atmospheric conditions. Three different commercial films of polyester (Xerox Inkjet transparencies and Autostat CUS5 Clear film) and polycarbonate (Lexan™ 8010 MC) have been considered for the tests. The surface wettability has been evaluated based on static water contact angle (WCA) for different treatment times varying between 0.2 s and 30 s, the results revealing a maximum WCA decrease compared to a pristine of up to 50% for Xerox films, 75% for Autostat and 70% for Lexan. The persistence of the hydrophilic effect induced by the plasma treatment has also been verified for up to 72 h of storage after treatment, the results indicating a degradation of the treatment effects starting with the first hours after the treatment. The WCA stabilizes to a value inferior to the one corresponding to pristine in the first 24 h after plasma treatment. The adhesion forces, as well as preliminary surface morphology evaluations have been determined for the considered films using atomic force microscopy (AFM). The adhesion forces are increased together with the prolongation of the plasma treatment application time, varying from initial values of 165 nN, 58 nN and 204 nN to around 390 nN, 160 nN and 375 nN for Xerox, Autostat and Lexan films, respectively, after 5 s of DBD treatment. For the considered materials, the results revealed that the plasma treatment determines morphological changes of the surfaces indicating an increase in surface roughness.

Plastic Bottle Cap Recycling—Characterization of Recyclate Composition and Opportunities for Design for Circularity

In line with efforts to create a circular economy of plastics, recent EU legislation is strengthening plastic bottle recycling by ambitious separate collection targets and mandatory recycled content obligations. Furthermore, explicit design requirements on the caps of bottles and composite beverage packaging have been introduced. These caps are typically made of polyethylene or polypropylene and often contain additives such as slip agents and anti-statics. Commercially available bottle cap recyclates (BCRs) as well as specifically formulated model compounds were analyzed in terms of composition by means of infrared spectroscopy, differential scanning calorimetry, and high-performance liquid chromatography. Their composition was found to be heterogeneous due to polyolefin cross-contamination, directly reflecting the diversity of cap materials present in the market. Slip agent legacy additives originating from the initial use phase were found and quantified in both commercial and model cap recyclates. This highlights the opportunity for redesigning plastic bottle caps not only in response to regulatory requirements, but to pursue a more comprehensive strategy of product design for circularity. By including considerations of polymer resin and additive choice in cap manufacturing, more homogeneous waste streams could be derived from plastic bottle cap recycling, enabling recycling into more demanding and valuable applications.

Experimental study on classical and metaheuristics algorithms for optimal nano-chitosan concentration selection in surface coating and food packaging

In this study the Lagrange interpolation optimization algorithm based on two variables with respect to all experimental replicates (POA), was compared with two other heuristics methods (WOA and GOA). Modification of the apple surface by an edible nano coating solution in food packaging was used as case study. The experiment was performed as a factorial test based on completely randomized design by 100 permutations data sets. Results showed a significant difference between the three optimization methods (POA, WOA and GOA) which indicates the necessity of optimization and also efficiency of the present POA. The optimum result by POA, similar to a rose petal property, could rise 72% in surface contact angle (CA). The scanning electron microscopy (SEM) images of the derived surfaces showed almost a uniform spherical nanoparticles morphology. Remarkable advantages of this new approach are no additional material requirement, healthful, easy, inexpensive, fast and affordable technique for surface improvement.