Dependence of diffuse ultrasonic backscatter on residual stress in 1080 steel

Enhanced Ultrasonic Flaw Detection using an Ultra-high Gain and Time-dependent Threshold

In an attempt to improve the ultrasonic testing capability of a conventional C-scan system, a flaw detection method using an ultra-high gain is developed in this paper. A time-dependent threshold for image segmentation is applied to identify automatically material anomalies present in the sample. A singly-scattered response (SSR) model is used with extreme value statistics to calculate the confidence bounds of grain noise. The result is a time-dependent threshold associated with the grain noise that can be used for segmentation. Ultrasonic imaging experiments show that the presented method has advantages over a traditional fixed threshold approach with respect to false positives and missed flaws. The results also show that a low gain is adverse to the detection of micro-flaws with subwavelength dimensions. The forward model is expected to serve as an effective tool for the probability of detection (POD) of flaws and the inspection of coarse-grained materials in the future.

Progress and Challenges of Ultrasonic Testing for Stress in Remanufacturing Laser Cladding Coating

Stress in laser cladding coating is an important factor affecting the safe operation of remanufacturing components. Ultrasonic testing has become a popular approach in the nondestructive evaluation of stress, because it has the advantages of safety, nondestructiveness, and online detection. This paper provides a review of ultrasonic testing for stress in remanufacturing laser cladding coating. It summarizes the recent research outcomes on ultrasonic testing for stress, and analyzes the mechanism of ultrasonic testing for stress. Remanufacturing laser cladding coating shows typical anisotropic behaviors. The ultrasonic testing signal in laser cladding coating is influenced by many complex factors, such as microstructure, defect, temperature, and surface roughness, among others. At present, ultrasonic testing for stress in laser cladding coating can only be done roughly. This paper discusses the active mechanism of micro/macro factors in the reliability of stress measurement, as well as the impact of stress measurement on the quality and safety of remanufacturing components. Based on the discussion, this paper proposes strategies to nondestructively, rapidly, and accurately measure stress in remanufacturing laser cladding coating.

Iterative solution to bulk wave propagation in polycrystalline materials

This article reevaluates two foundational models for bulk ultrasonic wave propagation in polycrystals. A decoupling of real and imaginary parts of the effective wave number permits a simple iterative method to obtain longitudinal and shear wave attenuation constants and phase velocity relations. The zeroth-order solution is that of Weaver [J. Mech. Phys. Solids 38, 55-86 (1990)]. Continued iteration converges to the unified theory solution of Stanke and Kino [J. Acoust. Soc. Am. 75, 665-681 (1984)]. The converged solution is valid for all frequencies. The iterative method mitigates the need to solve a nonlinear, complex-valued system of equations, which makes the models more robust and accessible to researchers. An analysis of the variation between the solutions is conducted and is shown to be proportional to the degree of inhomogeneity in the polycrystal.