A new approach involving a multi transducer ultrasonic system for cleaning turbine engines' oil filters under practical conditions

An investigation of mechanisms for the enhanced coagulation removal of Microcystis aeruginosa by low-frequency ultrasound under different ultrasound energy densities

There is a lack of studies elaborating the differences in mechanisms of low-frequency ultrasound-enhanced coagulation for algae removal among different ultrasound energy densities, which are essential to optimizing the economy of the ultrasound technology for practical application. The performance and mechanisms of low-frequency ultrasound (29.4 kHz, horn type, maximum output amplitude = 10 μm) -coagulation process in removing a typical species of cyanobacteria, Microcystis aeruginosa, at different ultrasound energy densities were studied based on a set of comprehensive characterization approaches. The turbidity removal ratio of coagulation (with polymeric aluminum salt coagulant at a dosage of 4 mg Al/L) was considerably increased from 44.1% to 59.7%, 67.0%, and 74.9% with 30 s of ultrasonic pretreatment at energy densities of 0.6, 1.11, and 2.22 J/mL, respectively, indicating that low-frequency ultrasound-coagulation is a potential alternative to effectively control unexpected blooms of M. aeruginosa. However, the energy density of ultrasound should be deliberately considered because a high energy density (≥18 J/mL) results in a significant release of algal organic matter, which may threaten water quality security. The specific mechanisms for the enhanced coagulation removal by low-frequency ultrasonic pretreatment under different energy densities can be summarized as the reduction of cell activity (energy density ≥ 0.6 J/mL), the slight release of negatively charged algal organic matter from cells (energy density ≥ 1.11 J/mL), and the aggregation of M. aeruginosa cells (energy density ≥ 1.11 J/mL). This study provides new insights for the ongoing study of ultrasonic pretreatment for the removal of algae via coagulation.

Power ultrasound and its applications: A state-of-the-art review

Ultrasonic processing has attracted increasing attention by people because ultrasonic technology may represent a flexible 'green' alternative for energy efficient processes. The major challenges for the power ultrasound application in real situations are the design and development of specific power ultrasonic systems for large-scale operations. Thus, new families of power ultrasonic transducers have been developed in recent years to meet actual needs, and this contributes to the implementation of power ultrasound of application in many fields such as chemical industry, food industry and manufacturing. This paper presents the current state of ultrasonic transducers of magnetostrictiv type and piezoelectric type as well as applications of power ultrasound in various industrial fields including chemical reactions, drying/dehydration, welding, extraction, heat transfer enhancement, de-ice, enhanced oil recovery, droplet atomization, cleaning and fine particle removal. The review paper helps to understand the current development of power ultrasonic technology and its applications in various situations, and induce extended applications of power ultrasound to more and more fields.

Numerical investigation of design parameters for optimization of the in-situ ultrasonic fouling removal technique for pipelines

Fouling build-up in engineering assets is a known problem and, as a solution, the application of power ultrasonic for in-situ fouling removal has gained much attention from the industry. Current state-of-the-art fouling removal includes the use of hydraulic, chemical and manual techniques. Much research has been conducted to advance the knowledge on the potential uses of ultrasonics across different fouling applications, primarily in reverse osmosis membranes and heat exchangers. However, the optimization of in-situ ultrasonic fouling removal has not yet been investigated and is still in its infancy. The present study uses a previously experimentally-validated numerical model to conduct a parametric study in order to optimize the technique. Focus was given to the adoption of ultrasonics for large diameter pipes. Therefore, this investigation was conducted on a 6 in. schedule 40-carbon steel pipe. Parameters investigated include: optimum number of transducers to remove fouling in long pipes from a single transducer location; performance at elevated temperature; different fluid domains; optimum voltage; variety of input signals and incremental thickness of fouling. Depending on the particular studied conditions, the possible fouling removal of up to +/-3 m from a single transducer location is demonstrated in a 6 in. schedule 40 carbon steel pipe.

Development of an industrial ultrasonic cleaning tank based on harmonic response analysis

A small industrial ultrasonic cleaning tank, which is one of the best-selling models, had cleaning problems. Customers sometimes complained that the tank did not completely clean all objects, or that some objects got damaged, so a solution to the problem was urgently needed. The tank has a volume of 18 L, frequency of 28 kHz, eight horn style PZT4 transducers, and a total electric power of 400 W. The cleaning occurs from the cavitation effect which corresponds to an increase in the acoustic pressure. A computer simulation is presented using a harmonic response analysis (HRA) in ANSYS to resolve and improve the efficacy of the tank. From the simulation, we found that the acoustic pressure within the tank was uneven. The distribution of acoustic pressure had a characteristic pattern depending on the placement of the transducers. When the temperature was increased, the acoustic pressure was decreased leading to a cleaning efficacy drop as well. All simulation results were correlated to the foil corrosion test and power concentration experiment. The HRA was used to redesign the tank for higher cleaning efficacy. The simulation results indicated that more suitable placement of the transducers lead to a more intensified acoustic pressure, and a better distribution throughout the tank. This research not only resolved the cleaning problems that occurred in the 28 kHz tank, but was also demonstrated that it can be applied to a 40 kHz tank as well. Results from this research were accepted and approved by the manufacturer, and were used by them to develop smarter industrial ultrasonic tanks with higher cleaning efficacy for commercial sale.

Numerical modelling of acoustic pressure fields to optimize the ultrasonic cleaning technique for cylinders

Fouling build up is a well-known problem in the offshore industry. Accumulation of fouling occurs in different structures, e.g. offshore pipes, ship hulls, floating production platforms. The type of fouling that accumulates is dependent on environmental conditions surrounding the structure itself. Current methods deployed for fouling removal span across hydraulic, chemical and manual, all sharing the common disadvantage of necessitating halting production for the cleaning process to commence. Conventionally, ultrasound is used in ultrasonic baths to clean a submerged component by the generation and implosion of cavitation bubbles on the fouled surface; this method is particularly used in Reverse Osmosis applications. However, this requires the submersion of the fouled structure and thus may require a halt to production. Large fouled structures such as pipelines may not be accommodated. The application of high power ultrasonics is proposed in this work as a means to remove fouling on a structure whilst in operation. The work presented in this paper consists of the development of a finite element analysis model based on successful cleaning results from a pipe fouled with calcite on the inner pipe wall. A Polytec 3D Laser Doppler Vibrometer was used in this investigation to study the fouling removal process. Results show the potential of high power ultrasonics for fouling removal in pipe structures from the wave propagation across the structure under excitation, and are used to validate a COMSOL model to determine cleaning patterns based on pressure and displacement distributions for future transducer array design and optimization.

Experimental study on viscosity reduction for residual oil by ultrasonic

Because of characteristics of large density, high viscosity and poor mobility, the processing and transportation of residual oil are difficult and challenging, viscosity reduction of residual oil is of great significance. In this paper, the effects of different placement forms of ultrasonic transducers on the sound pressure distribution of ultrasonic inside a cubic container have been simulated, the characteristics of oil bath heating and ultrasonic viscosity reduction were compared, viscosity reduction rule of residual oil was experimentally analyzed by utilizing Response Surface Method under conditions of changing ultrasonic exposure time, power and action mode, the mechanism of viscosity reduction was studied by applying Fourier transform infrared spectrometer, the viscosity retentivity experiment was carried out at last. Experiments were conducted using two kinds of residual oil, and results show that ultrasonic effect on the viscosity reduction of residual oil is significant, the higher viscosity of residual oil, the better effect of ultrasonic, ultrasonic power and exposure time are the significant factors affecting the viscosity reduction rate of residual oil. The maximum viscosity reduction rate is obtained under condition of ultrasonic power is 900W, exposure time is 14min and action mode of exposure time is 2s and interrupting time is 2s, viscosity reduction rate reaching up to 63.95%. The infrared spectroscopy results show that light component in residual oil increased. The viscosity retentivity experiment results show that the viscosity reduction effect remains very well. This paper can provide data reference for the application of ultrasonic in the field of viscosity reduction for residual oil.

Application of ultrasonic as a novel technology for removal of inorganic scales (KCl) in hydrocarbon reservoirs: An experimental approach

Inorganic scales are one of the most important causes of formation damage, which causes pressure drops near wellbores; these in turn impair permeability and severely reduce production in oil and gas reservoirs. This paper examines the effectiveness of ultrasonic waves in removing potassium chloride (KCl) scales. Twenty core samples with different permeabilities were exposed to KCl precipitation. After measuring the permeabilities of the saturated core samples, the samples were first subjected to water injection, and then to water injection with ultrasonic wave radiation. At each stage, sample permeabilities were measured and recorded. The results showed that water injection with two pore volumes did not significantly improve permeability, especially in low-permeability core samples. Ultrasonic wave radiation with water could efficiently improve permeability; this result is more obvious for samples with lower permeabilities. SEM images taken from thin sections of the core samples under water injection and water with ultrasonic waves showed that ultrasonic waves distorted the crystal lattice of the KCl scales, causing cracking and delamination. Creation of wormholes in KCl deposits within fractures also resulted from the application of ultrasonic waves. Analysis of chlorine in the output water from core samples in the core-flooding process showed that ultrasonic waves increased the solubility of scales in water, improving the recovery of permeability in the samples. Results of this study show that using ultrasonic waves can be considered a novel and practical method in the removal of inorganic scales in the near-wellbore region of oil and gas reservoirs.