Peri-ultrasound modeling for surface wave propagation

Monitoring damage growth and topographical changes in plate structures using sideband peak count-index and topological acoustic sensing techniques

Some topographies in plate structures can hide cracks and make it difficult to monitor damage growth. This is because topographical features convert homogeneous structures to heterogeneous one and complicate the wave propagation through such structures. At certain points destructive interference between incident, reflected and transmitted elastic waves can make those points insensitive to the damage growth when adopting acoustics based structural health monitoring (SHM) techniques. A newly developed nonlinear ultrasonic (NLU) technique called sideband peak count - index (or SPC-I) has shown its effectiveness and superiority compared to other techniques for nondestructive testing (NDT) and SHM applications and is adopted in this work for monitoring damage growth in plate structures with topographical features. The performance of SPC-I technique in heterogeneous specimens having different topographies is investigated using nonlocal peridynamics based peri-ultrasound modeling. Three types of topographies - "X" topography, "Y" topography and "XY" topography are investigated. It is observed that "X" and "XY" topographies can help to hide the crack growth, thus making cracks undetectable when the SPC-I based monitoring technique is adopted. In addition to the SPC-I technique, we also investigate the effectiveness of an emerging sensing technique based on topological acoustic sensing. This method monitors the changes in the geometric phase; a measure of the changes in the acoustic wave's spatial behavior. The computed results show that changes in the geometric phase can be exploited to monitor the damage growth in plate structures for all three topographies considered here. The significant changes in geometric phase can be related to the crack growth even when these cracks remain hidden for some topographies during the SPC-I based single point inspection. Sensitivities of both the SPC-I and the topological acoustic sensing techniques are also investigated for sensing the topographical changes in the plate structures.

Numerical modeling with experimental verification investigating the effect of various nonlinearities on the sideband peak count-index technique

A newly developed nonlinear ultrasonic (NLU) technique called sideband band peak count-index (or SPC-I) measures the degree of nonlinearity in materials by counting the sideband peaks above a moving threshold line - larger the SPC-I values, higher is the material nonlinearity. In various published papers, the SPC-I technique has shown its effectiveness in structural health monitoring (SHM) applications. However, the effects of different types of nonlinear phenomenon on the sideband peak generation is yet to be investigated in depth. This work addresses this knowledge gap and investigates the effects of different types of nonlinearity on the SPC-I technique. Three types of nonlinearity (material nonlinearity, structural nonlinearity and contact nonlinearity) are investigated separately through numerical modeling. In this investigation the material nonlinearity and the contact nonlinearity are modeled by finite element method (FEM) using the commercial Abaqus/CAE software. The structural nonlinearity arising from stationary cracks is modeled using nonlocal peridynamics based peri-ultrasound modeling technique. Numerical modeling shows that the sideband peak values do not increase proportional to the input signal strength thus indicating nonlinear response, and different types of nonlinearities affect the SPC-I measurements differently. For the experimental verification a composite plate with impact-induced damage is considered for investigating the material nonlinearity and structural nonlinearity while a linear elastic aluminum plate is used to examine the contact nonlinearity between the transducers and the plate. The trends observed in the experimental observations matched with the numerical model predictions.

Peridynamic modeling of nonlinear surface acoustic waves propagating in orthotropic materials

Due to the elastic nonlinearity of the material, high-amplitude surface acoustic waves undergo nonlinear evolution during propagation and may lead to material failure. To enable the acoustical quantification of material nonlinearity and strength, a comprehensive understanding of this nonlinear evolution is necessary. This paper presents a novel ordinary state-based nonlinear peridynamic model for the analysis of the nonlinear propagation of surface acoustic waves and brittle fracture in anisotropic elastic media. The relationship between seven peridynamic constants and second- and third-order elastic constants is established. The capability of the developed peridynamic model has been demonstrated by predicting surface strain profiles of surface acoustic waves after propagating in the silicon (111) plane and the 〈112¯〉 direction. On this basis, the nonlinear wave-induced spatially localized dynamic fracture is also studied. The numerical results reproduce the main features of nonlinear surface acoustic waves and fracture observed in experiments.

Ordinary state-based peri-ultrasound modeling to study the effects of multiple cracks on the nonlinear response of plate structures

Since it is almost impossible to carry out a comprehensive parametric investigation experimentally for internal cracks with different geometry and orientation, a good numerical modeling and simulation technique is necessary to have a clear understanding of the physics of wave propagation and its interaction with cracks. Such investigation is helpful for structural health monitoring (SHM) with ultrasonic techniques. This work presents a nonlocal peri-ultrasound theory based on ordinary state-based (OSB) peridynamics for modeling elastic wave propagation in three-dimensional (3-D) plate structures containing multiple cracks. A relatively new and promising nonlinear ultrasonic technique called Sideband Peak Count - Index (or SPC-I) is adopted to extract the nonlinearity generated from the interactions between elastic waves and multiple cracks. Effects of three main parameters - the distance between the acoustic source and the crack, the crack spacing and the number of cracks are investigated using the proposed OSB peri-ultrasound theory together with the SPC-I technique. For each of these three parameters investigation, different crack thicknesses were considered - 0 mm (crack-free), 1 mm (thin crack), 2 mm (intermediate thickness) and 4 mm (thick crack); thin and thick cracks are defined after comparing the crack thickness value with the horizon size mentioned in the peri-ultrasound theory. It is found that for obtaining consistent results the acoustic source should be placed at least one wavelength away from the crack and crack spacings also play an important role on the nonlinear response. It is concluded that the nonlinear response diminishes when the cracks become too thick, and thin cracks show higher nonlinearity than that of thick cracks and no cracks. Finally, the proposed method which is combining the peri-ultrasound theory and SPC-I technique is used for monitoring cracks' evolution process. The numerical modeling results are compared with the experimental findings reported in the literature. Consistent qualitative trends in SPC-I variations predicted numerically and obtained experimentally are observed, thus it gives confidence in the proposed method.

Sideband peak count-index technique for monitoring multiple cracks in plate structures using ordinary state-based peri-ultrasound theory

This work presents a peri-ultrasound theory based on ordinary state-based peridynamics for modeling elastic waves propagating in three-dimensional (3-D) plate structures and interacting with multiple cracks. A recently developed nonlinear ultrasonic technique called sideband peak count-index (or SPC-I) is adopted for monitoring one or more cracks with thickness values equal to 0 mm (crack-free), 1, 2, and 4 mm. Three separate scenarios-one crack, two cracks, and four cracks in 3-D plate structures-are investigated. These cracks can be classified as thin and thick cracks depending on the horizon size, which is mentioned in peri-ultrasound theory. Computed results for all three cases show larger SPC-I values for thin cracks than for thick cracks and the case of no cracks. This observation is in line with the previously reported results in the literature and proves that the state-based peri-ultrasound theory can capture the expected nonlinear response of elastic waves interacting with multiple cracks without changing the cracks' surface locations artificially, and this is always needed in most of the other numerical methods. The proposed state-based peri-ultrasound theory is more flexible and reliable for solving 3-D problems, and the out-of-plane wave field can be obtained for engineering analysis.

Nonlinear scattering and mode conversion of Lamb waves at breathing cracks: An efficient numerical approach

This article presents an efficient numerical approach to the investigation of nonlinear scattering and mode conversion phenomena of Lamb waves as they interact with breathing cracks. A Local Interaction Simulation Approach (LISA) is adopted, which possesses the versatility to capture arbitrary damage profiles. The stick-slip contact dynamics is implemented in the LISA model via the penalty method, which captures the nonlinear interactions between Lamb waves and breathing cracks. The LISA framework achieves remarkable computational efficiency with its parallel implementation using Compute Unified Device Architecture (CUDA) executed on powerful GPUs. A small-size LISA model with absorbing boundaries is tailored for the purpose of extracting the Lamb wave scattering and mode conversion features. Due to the explicit parallel CUDA implementation and the small-size model setup, the computation is highly efficient. Numerical case studies on nonlinear scattering of Lamb waves from breathing cracks are given. Distinctive higher harmonic generation and selective mode conversion phenomena are presented using the complex-valued Wave Damage Interaction Coefficients (WDICs) containing both amplitude and phase information of the scattered wave field. The effect of oblique incident angle on nonlinear scattering phenomenon is investigated. The rough crack surface feature with initial openings and closures is also considered to better approximate fatigue cracks in practical engineering scenarios. In addition, the wave amplitude effect on the nonlinear scattering and mode conversion is studied. This research may provide guidelines for the effective design of sensor arrays utilizing nonlinear Lamb waves for fatigue crack detection.

Peri-Elastodynamic Simulations of Guided Ultrasonic Waves in Plate-Like Structure with Surface Mounted PZT

Peridynamic based elastodynamic computation tool named Peri-elastodynamics is proposed herein to simulate the three-dimensional (3D) Lamb wave modes in materials for the first time. Peri-elastodynamics is a nonlocal meshless approach which is a scale-independent generalized technique to visualize the acoustic and ultrasonic waves in plate-like structure, micro-electro-mechanical systems (MEMS) and nanodevices for their respective characterization. In this article, the characteristics of the fundamental Lamb wave modes are simulated in a sample plate-like structure. Lamb wave modes are generated using a surface mounted piezoelectric (PZT) transducer which is actuated from the top surface. The proposed generalized Peri-elastodynamics method is not only capable of simulating two dimensional (2D) in plane wave under plane strain condition formulated previously but also capable of accurately simulating the out of plane Symmetric and Antisymmetric Lamb wave modes in plate like structures in 3D. For structural health monitoring (SHM) of plate-like structures and nondestructive evaluation (NDE) of MEMS devices, it is necessary to simulate the 3D wave-damage interaction scenarios and visualize the different wave features due to damages. Hence, in addition, to simulating the guided ultrasonic wave modes in pristine material, Lamb waves were also simulated in a damaged plate. The accuracy of the proposed technique is verified by comparing the modes generated in the plate and the mode shapes across the thickness of the plate with theoretical wave analysis.