Mechanistic insight into ultrasound induced enhancement of simultaneous saccharification and fermentation of Parthenium hysterophorus for ethanol production

Ultrasonic Modulation of the Technological and Functional Properties of Yeast Strains

This research was aimed at studying the effects of low intensity ultrasound (US) on some technological and functional properties of eight strains of Saccharomyces cerevisiae; namely, growth patterns (growth at 2–5% of NaCl or at 37 °C), autoaggregation and tolerance to simulated gastrointestinal conditions were evaluated. A US treatment was applied at 20% of net power (130 W) by a modulating duration (2–10 min) and pulses (2–10 s). The viable count (4.81–6.33 log CFU/mL) was not affected by US, while in terms of technological traits the effect was strain specific; in particular, for some strains a positive effect of US was found with a significant growth enhancement (growth index > 120%). The treatment was also able to increase the autoaggregation of some strains, thus suggesting that US could represent a promising way to treat and select nonconventional functional yeasts for food applications.

Ultrasound-assisted fermentation for cider production from Lebanese apples

The present work studies the impact of low-intensity ultrasound (US) on Hanseniaspora sp. yeast fermentations. The effect of pulse duration and growth phase on US application was first evaluated using a synthetic medium. The optimal conditions were then applied to apple juice US-assisted fermentation. An US treatment chamber was first designed to allow the recycling of the culture medium. The optimal US pulse duration on the yeast growth rate was of 0.5 s followed by 6 s rest period, and during 6 h of both Lag and Log phases. These US parameters led to a faster consumption of glucose in the medium during the fermentation, compared to the untreated culture. The impact of US was also depending on the growth phase, showing higher sensitivity of the yeast to US during the Lag phase rather than the Log phase. US-assisted fermentation of apple juice showed a significant increase in biomass growth and glucose consumption, along with a significant decrease in the ethanol yield. The fastest growth kinetic (by 52%), and the highest ethanol reduction (by 0.55% (v, v)) were obtained for the treatment during the first 12 h of fermentation, thereby, the stationary phase was reached faster, and the maximum biomass growth rate was 10 folds higher compared to the untreated culture. The results obtained in this study demonstrated the promising efficiency of US-assisted fermentation in stimulating the biomass growth and reducing the ethanol content in alcoholic beverages.

Investigations in ultrasonic enhancement of β-carotene production by isolated microalgal strain Tetradesmus obliquus SGM19

Microalgae constitute relatively novel source of lipids for biodiesel production. The economy of this process can be enhanced by the recovery of β-carotenes present in the microalgal cells. The present study has addressed matter of enhancement of lipids and β-carotene production by microalgal species of Tetradesmus obliquus SGM19 with the application of sonication. As first step, the growth cycle of Tetradesmus obliquus SGM19 was optimized using statistical experimental design. Optimum parameters influencing microalgal growth were: Sodium nitrate = 1.5 g/L, ethylene diamine tetraacetic acid = 0.001 g/L, temperature = 28.5 °C, pH = 7.5, light intensity = 5120 lux, β-carotene yield = 0.67 mg/g DCW. Application of 33 kHz and 1.4 bar ultrasound at 10% duty cycle was revealed to enhance the lipid and β-carotene yields by 34.5% and 31.5%, respectively. Kinetic analysis of substrate and product profiles in control and test experiments revealed both lipid and β-carotene to be growth-associated products. The intracellular NAD(H) content during late log phase was monitored in control and test experiments as a measure of relative kinetics of intracellular metabolism. Consistently higher NAD(H) concentrations were observed for test experiments; indicating faster metabolism. Finally, the viability of ultrasound-exposed microalgal cells (assessed with flow cytometry) was >80%.

Mechanistic investigations in biobutanol synthesis via ultrasound-assisted ABE fermentation using mixed feedstock of invasive weeds

This study reports an ultrasound-assisted Acetone-Butanol-Ethanol (ABE) fermentation process using Clostridium acetobutylicum MTCC 11,274 and mixed feedstock consisting of eight highly invasive weeds. Composite (pentose + hexose) hydrolyzate was fermented with sonication at 35 kHz and 10% duty cycle (test) and mechanical agitation at 150 rpm (control). Net solvent yield with sonication was 0.288 g/g raw biomass in 92 h against yield of 0.168 g/g raw biomass in 120 h with mechanical agitation. Butanol yield in test and control fermentation was 0.233 and 0.149 g/g total fermentable sugar, respectively. Substrate and metabolites profiles in test and control fermentation were analyzed using biokinetic model. Sonication enhanced kinetics of metabolic reactions with rise in substrate affinity of enzymes (reduced saturation constants) and greater resistance to substrate inhibition. Flow cytometry analysis of cells exposed to sonication revealed high cell viability with no adverse effect on physiology.

Mechanistic investigations in ultrasound-assisted xylitol fermentation

This study has investigated ultrasound-assisted xylitol production through fermentation of dilute acid (pentose-rich) hydrolysate of sugarcane bagasse using free cells of Candida tropicalis. Sonication of fermentation mixture at optimum conditions was carried out in ultrasound bath (37 kHz and 10% duty cycle). Time profiles of substrate and product in control (mechanical shaking) and test (mechanical shaking + sonication) fermentations were fitted to kinetic model using Genetic Algorithm (GA) optimization. Max. xylitol yield of 0.56 g/g and 0.61 g/g of xylose was achieved in control and test fermentations, respectively. The biomass yield also increased marginally (∼17%) with sonication. However, kinetics of fermentation increased drastically (2.5×) with sonication with 2× rise in xylose uptake and utilization by the cells. With comparative analysis of kinetic parameters in control and test experiments, this result was attributed to enhanced permeability of cell membrane that allowed faster diffusion of nutrients, substrates and products across cell membrane, higher enzyme-substrate affinity, dilution of toxic components and reduced inhibition of intracellular enzymes by substrate.

Ultrasonic enhancement of xylitol production from sugarcane bagasse using immobilized Candida tropicalis MTCC 184

This study investigates ultrasonic enhancement of xylitol production from sugarcane bagasse using C. tropicalis MTCC 184 immobilized on PU foam. Initial xylitol yield of 0.53 g/g xylose improved to 0.65 g/g of xylose (in 36 h fermentation) after optimization of medium and fermentation parameters. Optimum values of experimental parameters for maximum xylitol were: yeast extract = 5.78 g/L, (NH₄)₂SO₄ = 3.22 g/L, KH₂PO₄ = 0.58 g/L, MgSO₄·7H₂O = 0.57 g/L and temperature = 29.3 °C, initial pH = 6.2, agitation rate = 151 rpm and initial xylose concentration = 20.9 g/L. Application of 37 kHz sonication @10% duty cycle during fermentation at optimum conditions resulted in marked intensification of fermentation kinetics. Xylitol yield of 0.66 g/g of xylose has been obtained in ultrasound-assisted fermentation in just 15 h. Fitting of time profiles of substrates and products to kinetic model has highlighted actual physical mechanisms underlying 2-fold faster kinetics induced by sonication.

Ultra-sonication assisted cross-linking of cellulose polymers

Cross-linked cellulose-epichlorohydrin polymers were synthesized by a conventional heating with stirring (C-EP heating) and a parallel process using ultra-sonication (C-EP sonication) in the presence of aqueous ammonia. Structural characterization of modified cellulose was carried out using FTIR/¹³C solid state NMR spectroscopy and thermal methods (DSC and TGA). Evidence of products with variable textural properties and morphology was supported by nitrogen gas adsorption, solvent swelling, and microscopy (SEM, TEM) results. C-EP sonication possess greater cross-linker content judging by the loss of the cellulose fibril structure which was facilitated by acoustic cavitation effects due to ultra-sonication. Equilibrium sorption studies in aqueous solution with 2-naphthoxy acetic acid (NAA) revealed that C-EP heating had slightly greater sorption capacity than C-EP sonication at alkaline pH. By contrast, C-EP sonication had greater uptake of NAA at acidic pH. Kinetic uptake studies at pH 3 is described by the pseudo-second order model, where the surface sites of C-EP heating became saturated within ca. 75 min; whereas, ca. 350 min occurred for C-EP sonication. This study demonstrates that the yield of sonication assisted cross-linking of cellulose is greater with improved adsorption properties. The study also reveals the utility of sonication assisted synthesis for the valorization and utilization of cellulose modified materials.

Investigations in ultrasound-induced enhancement of astaxanthin production by wild strain Phaffia rhodozyma MTCC 7536

This work reports ultrasound-induced enhancement of astaxanthin production in batch fermentation using wild strain of P. rhodozyma MTCC 7536. The methodology adopted in this study comprises of statistical optimization of the medium and fermentation parameters, followed by application of sonication at optimized conditions. P. rhodozyma fermentation at conditions of 20 g/L glucose, pH 4.4, temperature 21 °C, 4% v/v inoculum, shaking at 205 rpm with nitrogen sources of (NH₄)₂SO₄ and yeast extract yielded 6.8 mg/L or 1360 μg/g DCW astaxanthin in 84 h. Application of 33 kHz and 140 kPa sonication at 10% duty cycle in final 12 h of fermentation enhanced the astaxanthin yield to 8.6 mg/L or 1728 μg/g DCW, which is higher than several mutant strains reported in literature. These results are essentially manifestations of intense microturbulence generated by sonication in fermentation mixture.

Ultrasound-assisted biological conversion of biomass and waste materials to biofuels: A review

Ultrasound irradiation has been gaining increasing interests over the years to assist biological conversion of lignocellulosic biomass and waste materials to biofuels. As such, this study reviewed the different effects of sonication on pre-treatment of lignocellulosic biomass and waste materials prior to biofuel production. The mechanisms of ultrasound irradiation as a pre-treatment technique were initially described and the impacts of sonication on disruption of lignocellulosic materials, alteration of the crystalline lattice structure of cellulose molecules, solubilisation of organic matter, reducing sugar production and enzymatic hydrolysis were then reviewed. Subsequently, the influences of ultrasound irradiation on bio-methane, bio-hydrogen and bio-ethanol production were re-evaluated, with most studies reporting enhanced biofuel production from anaerobic digestion or fermentation processes. Nonetheless, despite its positive impacts on biofuel production, sonication was found to be energetically inefficient based on the lab-scale studies reviewed. To conclude, this study reviewed some of the challenges of ultrasound irradiation for enhanced biofuel production while outlining some areas for further research.

Metabolic flux network analysis of hydrogen production from crude glycerol by Clostridium pasteurianum

The present study has attempted to get insight into ultrasound induced enhancement in biohydrogen production from glycerol fermentation using metabolic flux analysis (MFA). A pseudo steady state metabolic flux network model was constructed and analyzed using experimentally measured glycerol uptake rate and fluxes of four metabolites, viz. acetate, butyrate, succinate and 1,3-PDO. Glycerol consumption increased by ∼50% under sonication. Biohydrogen yield showed marked rise of ∼40% with application of ultrasound. Butyrate and 1,3-PDO were the major products of glycerol metabolism. Sonication had major influence on carbon fluxes at the acetyl-CoA node. MFA results revealed enhanced flux towards butyrate under sonication, which was manifested in higher butyrate to acetate (B/A) ratio in products and greater H₂ generation. Biohydrogen production was also a microbial growth associated process. Finally, two theoretical alternatives for further enhancement of biohydrogen production were assessed with MFA, viz. enhancement of glycerol uptake and blocking of butyrate pathway.

An investigation of lipase catalysed sonochemical synthesis: A review

Ultrasonic irradiation has recently gained attention of researchers for its process intensification in numerous reactions. Earlier ultrasound was known for its application either to deactivate enzyme activity or to disrupt the cell. However, in recent years, practice of ultrasonic irradiation began to emerge as a tool for the activation of the enzymes under mild frequency conditions. The incorporation of ultrasound in any of enzymatic reactions not only increases yield but also accelerates the rate of reaction in the presence of mild conditions with better yield and less side-products. To attain maximum yield, it is crucial to understand the mechanism and effect of sonication on reaction especially for the lipase enzyme. Thus, the influence of ultrasound irradiation on reaction yield for different parameters including temperature, enzyme concentration, mole ratio of substrates, solvents ultrasonic frequency and power was reviewed and discussed. The physical effect of cavitation determined by bubble dynamics and rate of reaction through kinetic modelling also needs to be assessed for complete investigation and scale up of synthesis. Thus, prudish utilisation of ultrasound for enzymatic synthesis can serve better future for sustainable and green chemistry.

Fermentation at non-conventional conditions in food- and bio-sciences by the application of advanced processing technologies

The interest in improving the yield and productivity values of relevant microbial fermentations is an increasingly important issue for the scientific community. Therefore, several strategies have been tested for the stimulation of microbial growth and manipulation of their metabolic behavior. One promising approach involves the performance of fermentative processes during non-conventional conditions, which includes high pressure (HP), electric fields (EF) and ultrasound (US). These advanced technologies are usually applied for microbial inactivation in the context of food processing. However, the approach described in this study focuses on the use of these technologies at sub-lethal levels, since the aim is microbial growth and fermentation under these stress conditions. During these sub-lethal conditions, microbial strains develop specific genetic, physiologic and metabolic stress responses, possibly leading to fermentation products and processes with novel characteristics. In some cases, these modifications can represent considerable improvements, such as increased yields, productivities and fermentation rates, lower accumulation of by-products and/or production of different compounds. Although several studies report the successful application of these technologies during the fermentation processes, information on this subject is still scarce and poorly understood. For that reason, the present review paper intends to assemble and discuss the main findings reported in the literature to date, and aims to stimulate interest and encourage further developments in this field.

Treatment of Pb ion contaminated wastewater using hazardous parthenium (P. hysterophorus L.) weed

In this study, a low-cost, sustainable biosorbent parthenium (P. hysterophorus L.) weed powder was investigated for the treatment of Pb contaminated wastewater. Physicochemical characteristics of the biosorbent were measured, namely, bulk density as 0.42 g cm^-3, porosity as 45%, BET surface area as 20.79 m² g^-1, particle size as <125 μm, moisture content as 68% and point of zero charge as 5.6. The various parameters of biosorption process were examined. The maximum percentage removal of Pb ion achieved was 98.3% with 1.0 g L^-1 of biosorbent dose for 50 mg L^-1 initial Pb ion concentration at process condition of pH 4, temperature 30 °C (303 K), agitation speed 200 rpm and 150 min of equilibrium contact time. The equilibrium data were examined by various rate kinetics models and adsorption isotherm models. Sorption of Pb ion onto biosorbent was confirmed by Fourier transform infrared spectroscopy (FTIR) transmittance spectra and field-emission scanning electron microscopy and energy-dispersive X-ray (FESEM-EDX) analysis of native as well as Pb ion adsorbed biosorbent. The change in thermodynamic parameters, such as Gibbs free energy (ΔG), enthalpy (ΔH) and entropy (ΔS) was calculated. The results suggest that biosorption process using parthenium (P. hysterophorus L.) weed powder as biosorbent was a spontaneous, feasible and efficient method for treatment of Pb-bearing wastewater.

Proper ultrasound treatment increases ethanol production from simultaneous saccharification and fermentation of sugarcane bagasse

To improve the saccharification and fermentation processes, proper ultrasound was applied which resulted in the presence of cellulase complex with improved β-glucosidase ratio leading to enhanced overall ethanol yield.

Ultrasound-assisted bioalcohol synthesis: review and analysis

The present article highlights the efficacy of ultrasound in the intensification of all the steps of bioalcohol synthesis with a critical analysis of the literature.

Ultrasound-assisted bioethanol production from waste newspaper

The present work deals with intensification of bioethanol production from waste newspaper using Saccharomyces cerevisiae using ultrasonic irradiations. The effect of different process parameters such as application of ultrasonic irradiation at different growth phases, irradiation time, ultrasonic power and duty cycle on the bioethanol production has been investigated. The favorable conditions for the maximum yield were established as application of ultrasonic irradiation (duration of 10 min) to fermentation broth at 12 h of growth phase with 25 kHz frequency, 160 W power and 20% duty cycle. The bioethanol productivity was increased by 1.8 times from 7.8 to 14.1 g/L compared with the non-sonicated control fermentation. Decrease in glucose concentration from 0.63% to 0.2% w/v in ultrasound-assisted fermentation confirmed the improved substrate uptake of the microbial cell due to the application of ultrasound. ESEM analysis also confirmed the changes in the cell morphology leading to improved cell permeability. Results were fitted to an unstructured kinetic model comprising of the kinetic and physiological parameters. Overall, the work has demonstrated an intensified approach for the bioethanol production based on the use of ultrasound.

Ultrasonic intensification as a tool for enhanced microbial biofuel yields

Ultrasonication has recently received attention as a novel bioprocessing tool for process intensification in many areas of downstream processing. Ultrasonic intensification (periodic ultrasonic treatment during the fermentation process) can result in a more effective homogenization of biomass and faster energy and mass transfer to biomass over short time periods which can result in enhanced microbial growth. Ultrasonic intensification can allow the rapid selective extraction of specific biomass components and can enhance product yields which can be of economic benefit. This review focuses on the role of ultrasonication in the extraction and yield enhancement of compounds from various microbial sources, specifically algal and cyanobacterial biomass with a focus on the production of biofuels. The operating principles associated with the process of ultrasonication and the influence of various operating conditions including ultrasonic frequency, power intensity, ultrasonic duration, reactor designs and kinetics applied for ultrasonic intensification are also described.

Ultrasound enhanced enzymatic hydrolysis of Parthenium hysterophorus: A mechanistic investigation

This study has attempted to establish the mechanism of the ultrasound-induced enhancement of enzymatic hydrolysis of pretreated and delignified biomass of Parthenium hysterophorus. A dual approach of statistical optimization of hydrolysis followed by application of sonication at optimum conditions has been adopted. The kinetics of hydrolysis shows a marked 6× increase with sonication, while net sugar yield shows marginal rise of ∼ 20%. The statistical experimental design reveals the hydrolysis process to be enzyme limited. Profile of sugar yield in ultrasound-assisted enzymatic hydrolysis has been analyzed using HCH-1 model coupled with Genetic Algorithm optimization. The trends in the kinetic and physiological parameters of HCH-1 model reveal that sonication enhances enzyme/substrate affinity and reaction velocity of hydrolysis. The product inhibition of enzyme in all forms (free, adsorbed, complexed) also reduces with ultrasound. These effects are attributed to intense micro-convection induced by ultrasound and cavitation in the liquid medium.