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Wang B, Wang N, Duan C, Li J, Chen H, Xu J, Zeng J, Gao W, Wei W. Extraction of high-quality moso bamboo fibers by enzyme/alkali synergistic mechanism. Int J Biol Macromol 2024; 282:137230. [PMID: 39491711 DOI: 10.1016/j.ijbiomac.2024.137230] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/29/2024] [Revised: 10/01/2024] [Accepted: 11/01/2024] [Indexed: 11/05/2024]
Abstract
As an emerging non-wood resource, moso bamboo has attracted extensive attention because of its short growth cycle and high holocellulose content. However, the internal structure of moso bamboo is more compact than that of wood, leading to higher chemical consumption during the pulping process, which greatly reduces the quality of the extracted fibers. Herein, an innovative pulping system including enzymes and alkali is proposed to achieve higher-quality extraction of moso bamboo fibers. Benefiting from the synergistic effects of high-temperature and alkali-resistant cellulase, xylanase, and laccase, supplemented with alkaline pulping, adequate retention and softening of moso bamboo fibers were ultimately achieved. The sample treated with an enzyme/alkali system resulted in a relative increase in fiber length of 7.19 % and a 31.26 % increase in beating efficiency over alkaline pulping. In addition, the tensile index and tearing index of the paper treated with the enzyme/alkali system reached 50.17 N·m·g-1 and 9.12 mN·m2·g-1, which were 22.52 % and 20.53 % higher than those of the alkaline pulping, respectively. This work provides new insights into the production of high-performance moso bamboo fibers and paper with low energy and alkali consumption.
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Affiliation(s)
- Bin Wang
- Plant Fiber Material Science Research Center, State Key Laboratory of Pulp and Paper Engineering, School of Light Industry and Engineering, South China University of Technology, Guangzhou 510640, China
| | - Nan Wang
- Plant Fiber Material Science Research Center, State Key Laboratory of Pulp and Paper Engineering, School of Light Industry and Engineering, South China University of Technology, Guangzhou 510640, China
| | - Chengliang Duan
- Plant Fiber Material Science Research Center, State Key Laboratory of Pulp and Paper Engineering, School of Light Industry and Engineering, South China University of Technology, Guangzhou 510640, China.
| | - Jinpeng Li
- Plant Fiber Material Science Research Center, State Key Laboratory of Pulp and Paper Engineering, School of Light Industry and Engineering, South China University of Technology, Guangzhou 510640, China
| | - Haoying Chen
- Plant Fiber Material Science Research Center, State Key Laboratory of Pulp and Paper Engineering, School of Light Industry and Engineering, South China University of Technology, Guangzhou 510640, China
| | - Jun Xu
- Plant Fiber Material Science Research Center, State Key Laboratory of Pulp and Paper Engineering, School of Light Industry and Engineering, South China University of Technology, Guangzhou 510640, China
| | - Jinsong Zeng
- Plant Fiber Material Science Research Center, State Key Laboratory of Pulp and Paper Engineering, School of Light Industry and Engineering, South China University of Technology, Guangzhou 510640, China
| | - Wenhua Gao
- Plant Fiber Material Science Research Center, State Key Laboratory of Pulp and Paper Engineering, School of Light Industry and Engineering, South China University of Technology, Guangzhou 510640, China
| | - Wenguang Wei
- Shandong Huatai Paper Co., Ltd. & Shandong Yellow Triangle Biotechnology Industry Research Institute Co. Ltd., Dongying 257335, China.
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Kashcheyeva EI, Korchagina AA, Gismatulina YA, Gladysheva EK, Budaeva VV, Sakovich GV. Simultaneous Production of Cellulose Nitrates and Bacterial Cellulose from Lignocellulose of Energy Crop. Polymers (Basel) 2023; 16:42. [PMID: 38201707 PMCID: PMC10780700 DOI: 10.3390/polym16010042] [Citation(s) in RCA: 2] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/27/2023] [Revised: 12/11/2023] [Accepted: 12/20/2023] [Indexed: 01/12/2024] Open
Abstract
This study is focused on exploring the feasibility of simultaneously producing the two products, cellulose nitrates (CNs) and bacterial cellulose (BC), from Miscanthus × giganteus. The starting cellulose for them was isolated by successive treatments of the feedstock with HNO3 and NaOH solutions. The cellulose was subjected to enzymatic hydrolysis for 2, 8, and 24 h. The cellulose samples after the hydrolysis were distinct in structure from the starting sample (degree of polymerization (DP) 1770, degree of crystallinity (DC) 64%) and between each other (DP 1510-1760, DC 72-75%). The nitration showed that these samples and the starting cellulose could successfully be nitrated to furnish acetone-soluble CNs. Extending the hydrolysis time from 2 h to 24 h led to an enhanced yield of CNs from 116 to 131%, with the nitrogen content and the viscosity of the CN samples increasing from 11.35 to 11.83% and from 94 to 119 mPa·s, respectively. The SEM analysis demonstrated that CNs retained the fiber shape. The IR spectroscopy confirmed that the synthesized material was specifically CNs, as evidenced by the characteristic frequencies of 1657-1659, 1277, 832-833, 747, and 688-690 cm-1. Nutrient media derived from the hydrolyzates obtained in 8 h and 24 h were of good quality for the synthesis of BC, with yields of 11.1% and 9.6%, respectively. The BC samples had a reticulate structure made of interlaced microfibrils with 65 and 81 nm widths and DPs of 2100 and 2300, respectively. It is for the first time that such an approach for the simultaneous production of CNs and BC has been employed.
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Affiliation(s)
- Ekaterina I. Kashcheyeva
- Bioconversion Laboratory, Institute for Problems of Chemical and Energetic Technologies, Siberian Branch of the Russian Academy of Sciences (IPCET SB RAS), 659322 Biysk, Russia; (A.A.K.); (Y.A.G.); (V.V.B.)
| | | | | | - Evgenia K. Gladysheva
- Bioconversion Laboratory, Institute for Problems of Chemical and Energetic Technologies, Siberian Branch of the Russian Academy of Sciences (IPCET SB RAS), 659322 Biysk, Russia; (A.A.K.); (Y.A.G.); (V.V.B.)
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Mironova GF, Budaeva VV, Skiba EA, Gismatulina YA, Kashcheyeva EI, Sakovich GV. Recent Advances in Miscanthus Macromolecule Conversion: A Brief Overview. Int J Mol Sci 2023; 24:13001. [PMID: 37629183 PMCID: PMC10455303 DOI: 10.3390/ijms241613001] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/14/2023] [Revised: 08/13/2023] [Accepted: 08/18/2023] [Indexed: 08/27/2023] Open
Abstract
Miscanthus is a valuable renewable feedstock and has a significant potential for the manufacture of diverse biotechnology products based on macromolecules such as cellulose, hemicelluloses and lignin. Herein, we overviewed the state-of-the art of research on the conversion of miscanthus polymers into biotechnology products comprising low-molecular compounds and macromolecules: bioethanol, biogas, bacterial cellulose, enzymes (cellulases, laccases), lactic acid, lipids, fumaric acid and polyhydroxyalkanoates. The present review aims to assess the potential of converting miscanthus polymers in order to develop sustainable technologies.
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Affiliation(s)
| | - Vera V. Budaeva
- Laboratory of Bioconversion, Institute for Problems of Chemical and Energetic Technologies, Siberian Branch of the Russian Academy of Sciences (IPCET SB RAS), 659322 Biysk, Russia; (G.F.M.); (E.A.S.); (Y.A.G.); (E.I.K.)
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Shavyrkina NA, Budaeva VV, Skiba EA, Gismatulina YA, Sakovich GV. Review of Current Prospects for Using Miscanthus-Based Polymers. Polymers (Basel) 2023; 15:3097. [PMID: 37514486 PMCID: PMC10383910 DOI: 10.3390/polym15143097] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/13/2023] [Revised: 07/10/2023] [Accepted: 07/18/2023] [Indexed: 07/30/2023] Open
Abstract
Carbon neutrality is a requisite for industrial development in modern times. In this paper, we review information on possible applications of polymers from the energy crop Miscanthus in the global industries, and we highlight the life cycle aspects of Miscanthus in detail. We discuss the benefits of Miscanthus cultivation on unoccupied marginal lands as well as the rationale for the capabilities of Miscanthus regarding both soil carbon storage and soil remediation. We also discuss key trends in the processing of Miscanthus biopolymers for applications such as a fuel resources, as part of composite materials, and as feedstock for fractionation in order to extract cellulose, lignin, and other valuable chemicals (hydroxymethylfurfural, furfural, phenols) for the subsequent chemical synthesis of a variety of products. The potentialities of the biotechnological transformation of the Miscanthus biomass into carbohydrate nutrient media and then into the final products of microbiological synthesis are also examined herein.
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Affiliation(s)
- Nadezhda A Shavyrkina
- Laboratory of Bioconversion, Institute for Problems of Chemical and Energetic Technologies, Siberian Branch of the Russian Academy of Sciences (IPCET SB RAS), Biysk 659322, Russia
- Department of Biotechnology, Biysk Technological Institute, Polzunov Altai State Technical University, Biysk 659305, Russia
| | - Vera V Budaeva
- Laboratory of Bioconversion, Institute for Problems of Chemical and Energetic Technologies, Siberian Branch of the Russian Academy of Sciences (IPCET SB RAS), Biysk 659322, Russia
| | - Ekaterina A Skiba
- Laboratory of Bioconversion, Institute for Problems of Chemical and Energetic Technologies, Siberian Branch of the Russian Academy of Sciences (IPCET SB RAS), Biysk 659322, Russia
| | - Yulia A Gismatulina
- Laboratory of Bioconversion, Institute for Problems of Chemical and Energetic Technologies, Siberian Branch of the Russian Academy of Sciences (IPCET SB RAS), Biysk 659322, Russia
| | - Gennady V Sakovich
- Laboratory of Bioconversion, Institute for Problems of Chemical and Energetic Technologies, Siberian Branch of the Russian Academy of Sciences (IPCET SB RAS), Biysk 659322, Russia
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Lexa A, Sängerlaub S, Zollner-Croll H. Extraktion von Zellstoff aus Nicht‐Holzpflanzen und Vergleich mit Holzpflanzen. CHEM-ING-TECH 2023. [DOI: 10.1002/cite.202200154] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 03/30/2023]
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Shavyrkina NA, Gismatulina YA, Budaeva VV. Prospects for chemical and biotechnological processing of miscanthus. PROCEEDINGS OF UNIVERSITIES. APPLIED CHEMISTRY AND BIOTECHNOLOGY 2022. [DOI: 10.21285/2227-2925-2022-12-3-383-393] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/05/2022]
Abstract
The processing of plant biomass into demanded and economically viable products is currently a recognized global trend. Among alternative energy directions, biomass conversion is the most predictable and sustainable carbon resource that can replace fossil fuels. Already today, plant biomass provides almost 25% of the world’s energy supply. This review provides information on the most promising areas of chemical and biotechnological processing of the biomass of such an energy plant as miscanthus. The choice of miscanthus is due to its high yield (up to 40 t/ha of sown area) and high energy yield (140–560 GJ/ha) compared to other plant materials. In addition, miscanthus is able to grow on marginal lands and does not require special agronomic measures, while in the process of its cultivation, the soil is enriched with organic substances and it is cleaned from pollutants. The review reflects the directions of processing of native biomass and pretreated biomass. Miscanthus biomass, in addition to processing into energy resources, can be fractionated and transformed into many high-value products - cellulose, cellulose nitrates, ethylene, hydroxymethylfurfural, furfural, phenols, ethylene glycol, cooking solutions after nitric acid pretreatment of miscanthus biomass can act as lignohumic fertilizers. In addition, on the basis of miscanthus cellulose hydrolysates, it is possible to obtain benign nutrient media for biotechnological transformation into bacterial nanocellulose, for the accumulation and isolation of various microbial enzymes.
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Affiliation(s)
- N. A. Shavyrkina
- Institute for Problems of Chemical and Energetic Technologies SB RAS
| | | | - V. V. Budaeva
- Institute for Problems of Chemical and Energetic Technologies SB RAS
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Sun X, Liu S, Zhang X, Tao Y, Boczkaj G, Yoon JY, Xuan X. Recent advances in hydrodynamic cavitation-based pretreatments of lignocellulosic biomass for valorization. BIORESOURCE TECHNOLOGY 2022; 345:126251. [PMID: 34728352 DOI: 10.1016/j.biortech.2021.126251] [Citation(s) in RCA: 15] [Impact Index Per Article: 5.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 08/29/2021] [Revised: 10/24/2021] [Accepted: 10/26/2021] [Indexed: 06/13/2023]
Abstract
Recently, the hydrodynamic cavitation (HC)-based pretreatment has shown high effectiveness in laboratories and even in industrial productions for conversion of lignocellulosic biomass (LCB) into value-added products. The pretreatment capability derives from the extraordinary conditions of pressures at ∼500 bar, local hotspots with ∼5000 K, and oxidation (hydroxyl radicals) created by HC at room conditions. To promote this emerging technology, the present review summarizes the recent advances in the HC-based pretreatment of LCB. The principle of HC including the sonochemical effect and hydrodynamic cavitation reactor is introduced. The effectiveness of HC on the delignification of LCB as well as subsequent fermentation, paper production, and other applications is evaluated. Several key operational factors (i.e., reaction environment, duration, and feedstock characteristics) in HC pretreatments are discussed. The enhancement mechanism of HC including physical and chemical effects is analyzed. Finally, the perspectives on future research on the HC-based pretreatment technology are highlighted.
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Affiliation(s)
- Xun Sun
- Key Laboratory of High Efficiency and Clean Mechanical Manufacture, Ministry of Education, School of Mechanical Engineering, Shandong University, Jinan 250061, PR China; National Demonstration Center for Experimental Mechanical Engineering Education, Shandong University, Jinan 250061, PR China.
| | - Shuai Liu
- Key Laboratory of High Efficiency and Clean Mechanical Manufacture, Ministry of Education, School of Mechanical Engineering, Shandong University, Jinan 250061, PR China; National Demonstration Center for Experimental Mechanical Engineering Education, Shandong University, Jinan 250061, PR China
| | - Xinyan Zhang
- National Engineering Laboratory for Reducing Emissions from Coal Combustion, School of Energy and Power Engineering, Shandong University, Jinan 250061, PR China
| | - Yang Tao
- College of Food Science and Technology, Nanjing Agricultural University, Nanjing 210095, PR China
| | - Grzegorz Boczkaj
- Department of Process Engineering and Chemical Technology, Faculty of Chemistry, Gdańsk University of Technology, Gdańsk 80-233, Poland
| | - Joon Yong Yoon
- Department of Mechanical Engineering, Hanyang University, Ansan 15588, Republic of Korea
| | - Xiaoxu Xuan
- Key Laboratory of High Efficiency and Clean Mechanical Manufacture, Ministry of Education, School of Mechanical Engineering, Shandong University, Jinan 250061, PR China; National Demonstration Center for Experimental Mechanical Engineering Education, Shandong University, Jinan 250061, PR China
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Prado CA, Antunes FAF, Rocha TM, Sánchez-Muñoz S, Barbosa FG, Terán-Hilares R, Cruz-Santos MM, Arruda GL, da Silva SS, Santos JC. A review on recent developments in hydrodynamic cavitation and advanced oxidative processes for pretreatment of lignocellulosic materials. BIORESOURCE TECHNOLOGY 2022; 345:126458. [PMID: 34863850 DOI: 10.1016/j.biortech.2021.126458] [Citation(s) in RCA: 12] [Impact Index Per Article: 4.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 10/15/2021] [Revised: 11/25/2021] [Accepted: 11/26/2021] [Indexed: 06/13/2023]
Abstract
Environmental problems due to utilization of fossil-derived materials for energy and chemical generation has prompted the use of renewable alternative sources, such as lignocellulose biomass (LB). Indeed, the production of biomolecules and biofuels from LB is among the most important current research topics aiming to development a sustainable bioeconomy. Yet, the industrial use of LB is limited by the recalcitrance of biomass, which impairs the hydrolysis of the carbohydrate fractions. Hydrodynamic cavitation (HC) and Advanced Oxidative Processes (AOPs) has been proposed as innovative pretreatment strategies aiming to reduce process time and chemical inputs. Therefore, the underlying mechanisms, procedural strategies, influence on biomass structure, and research gaps were critically discussed in this review. The performed discussion can contribute to future developments, giving a wide overview of the main involved aspects.
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Affiliation(s)
- C A Prado
- Department of Biotechnology, Engineering School of Lorena, University of São Paulo, postal code 12602-810 Lorena, Brazil
| | - F A F Antunes
- Department of Biotechnology, Engineering School of Lorena, University of São Paulo, postal code 12602-810 Lorena, Brazil
| | - T M Rocha
- Department of Biotechnology, Engineering School of Lorena, University of São Paulo, postal code 12602-810 Lorena, Brazil
| | - S Sánchez-Muñoz
- Department of Biotechnology, Engineering School of Lorena, University of São Paulo, postal code 12602-810 Lorena, Brazil
| | - F G Barbosa
- Department of Biotechnology, Engineering School of Lorena, University of São Paulo, postal code 12602-810 Lorena, Brazil
| | - R Terán-Hilares
- Laboratorio de Materiales, Universidad Católica de Santa María - UCSM, Urb. San José, San Jose S/n, Yanahuara, Arequipa, Perú
| | - M M Cruz-Santos
- Department of Biotechnology, Engineering School of Lorena, University of São Paulo, postal code 12602-810 Lorena, Brazil
| | - G L Arruda
- Department of Biotechnology, Engineering School of Lorena, University of São Paulo, postal code 12602-810 Lorena, Brazil
| | - S S da Silva
- Department of Biotechnology, Engineering School of Lorena, University of São Paulo, postal code 12602-810 Lorena, Brazil
| | - J C Santos
- Department of Biotechnology, Engineering School of Lorena, University of São Paulo, postal code 12602-810 Lorena, Brazil.
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Bimestre TA, Júnior JAM, Canettieri EV, Tuna CE. Hydrodynamic cavitation for lignocellulosic biomass pretreatment: a review of recent developments and future perspectives. BIORESOUR BIOPROCESS 2022; 9:7. [PMID: 38647820 PMCID: PMC10991952 DOI: 10.1186/s40643-022-00499-2] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/13/2021] [Accepted: 01/18/2022] [Indexed: 02/02/2023] Open
Abstract
The hydrodynamic cavitation comes out as a promising route to lignocellulosic biomass pretreatment releasing huge amounts of energy and inducing physical and chemical transformations, which favor lignin-carbohydrate matrix disruption. The hydrodynamic cavitation process combined with other pretreatment processes has shown an attractive alternative with high pretreatment efficiency, low energy consumption, and easy setup for large-scale applications compared to conventional pretreatment methods. This present review includes an overview of this promising technology and a detailed discussion on the process of parameters that affect the phenomena and future perspectives of development of this area.
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Affiliation(s)
- Thiago Averaldo Bimestre
- Chemistry and Energy Department, School of Engineering, São Paulo State University UNESP, Guaratinguetá, SP, 12516-410, Brazil.
| | - José Antonio Mantovani Júnior
- Center for Weather Forecasting and Climate Studies, National Institute for Space Research CPTEC/INPE, Cachoeira Paulista, SP, 12630-000, Brazil
| | - Eliana Vieira Canettieri
- Chemistry and Energy Department, School of Engineering, São Paulo State University UNESP, Guaratinguetá, SP, 12516-410, Brazil
| | - Celso Eduardo Tuna
- Chemistry and Energy Department, School of Engineering, São Paulo State University UNESP, Guaratinguetá, SP, 12516-410, Brazil
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