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Altenburg JJ, Klaverdijk M, Cabosart D, Desmecht L, Brunekreeft-Terlouw SS, Both J, Tegelbeckers VIP, Willekens MLPM, van Oosten L, Hick TAH, van der Aalst TMH, Pijlman GP, van Oers MM, Wijffels RH, Martens DE. Real-time online monitoring of insect cell proliferation and baculovirus infection using digital differential holographic microscopy and machine learning. Biotechnol Prog 2022; 39:e3318. [PMID: 36512364 DOI: 10.1002/btpr.3318] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/30/2022] [Revised: 11/25/2022] [Accepted: 12/02/2022] [Indexed: 12/14/2022]
Abstract
Real-time, detailed online information on cell cultures is essential for understanding modern biopharmaceutical production processes. The determination of key parameters, such as cell density and viability, is usually based on the offline sampling of bioreactors. Gathering offline samples is invasive, has a low time resolution, and risks altering or contaminating the production process. In contrast, measuring process parameters online provides more safety for the process, has a high time resolution, and thus can aid in timely process control actions. We used online double differential digital holographic microscopy (D3HM) and machine learning to perform non-invasive online cell concentration and viability monitoring of insect cell cultures in bioreactors. The performance of D3HM and the machine learning model was tested for a selected variety of baculovirus constructs, products, and multiplicities of infection (MOI). The results show that with online holographic microscopy insect cell proliferation and baculovirus infection can be monitored effectively in real time with high resolution for a broad range of process parameters and baculovirus constructs. The high-resolution data generated by D3HM showed the exact moment of peak cell densities and temporary events caused by feeding. Furthermore, D3HM allowed us to obtain information on the state of the cell culture at the individual cell level. Combining this detailed, real-time information about cell cultures with methodical machine learning models can increase process understanding, aid in decision-making, and allow for timely process control actions during bioreactor production of recombinant proteins.
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Affiliation(s)
- Jort J Altenburg
- Bioprocess Engineering, Wageningen University & Research, Wageningen, The Netherlands
| | - Maarten Klaverdijk
- Bioprocess Engineering, Wageningen University & Research, Wageningen, The Netherlands
| | | | | | | | - Joshua Both
- Bioprocess Engineering, Wageningen University & Research, Wageningen, The Netherlands
| | | | | | - Linda van Oosten
- Laboratory of Virology, Wageningen University & Research, Wageningen, The Netherlands
| | - Tessy A H Hick
- Bioprocess Engineering, Wageningen University & Research, Wageningen, The Netherlands.,Laboratory of Virology, Wageningen University & Research, Wageningen, The Netherlands
| | - Tom M H van der Aalst
- Bioprocess Engineering, Wageningen University & Research, Wageningen, The Netherlands
| | - Gorben P Pijlman
- Laboratory of Virology, Wageningen University & Research, Wageningen, The Netherlands
| | - Monique M van Oers
- Laboratory of Virology, Wageningen University & Research, Wageningen, The Netherlands
| | - René H Wijffels
- Bioprocess Engineering, Wageningen University & Research, Wageningen, The Netherlands
| | - Dirk E Martens
- Bioprocess Engineering, Wageningen University & Research, Wageningen, The Netherlands
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Adjuvanted recombinant hemagglutinin H7 vaccine to highly pathogenic influenza A(H7N9) elicits high and sustained antibody responses in healthy adults. NPJ Vaccines 2021; 6:41. [PMID: 33741987 PMCID: PMC7979905 DOI: 10.1038/s41541-021-00287-7] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/04/2020] [Accepted: 01/04/2021] [Indexed: 11/08/2022] Open
Abstract
An unprecedented number of human infections with avian influenza A(H7N9) in the fifth epidemic wave during the winter of 2016-2017 in China and their antigenic divergence from the viruses that emerged in 2013 prompted development of updated vaccines for pandemic preparedness. We report on the findings of a clinical study in healthy adults designed to evaluate the safety and immunogenicity of three dose levels of recombinant influenza vaccine derived from highly pathogenic A/Guangdong/17SF003/2016 (H7N9) virus adjuvanted with AS03 or MF59 oil-in water emulsions. Most of the six study groups meet the FDA CBER-specified vaccine licensure criterion of 70% seroprotection rate (SPR) for hemagglutination inhibition antibodies to the homologous virus. A substantial proportion of subjects show high cross-reactivity to antigenically distinct heterologous A(H7N9) viruses from the first epidemic wave of 2013. These results provide critical information to develop a pandemic response strategy and support regulatory requirements for vaccination under Emergency Use Authorization.
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