Co-gasification of sewage sludge and woody biomass in a fixed-bed downdraft gasifier: toxicity assessment of solid residues

Progress in thermochemical co-processing of biomass and sludge for sustainable energy, value-added products and circular economy

To achieve the main goal of net zero carbon emission, the shift from conventional fossil-based energy/products to renewable and low carbon-based energy/products is necessary. Biomass has been perceived as a carbon-neutral source from which energy and value-added products can be derived, while sludge is a slurry waste that inherently contains high amount of minerals and organic matters. Hence, thermochemical co-processing of biomass wastes and sludge could create positive synergistic effects, resulting in enhanced performance of the process (higher conversion or yield) and improved qualities or characteristics of the products as compared to that of mono-processing. This review presents the current progress and development for various thermochemical techniques of biomass-sludge co-conversion to energy and high-value products, and the potential applications of these products from circular economy's point of view. Also, these technologies are discussed from economic and environmental standpoints, and the outlook towards technology maturation and successful commercialization is laid out.

Effective multipurpose sewage sludge and food waste reduction strategies: A focus on recent advances and future perspectives

Energy crisis and increasing rigorous management standards pose significant challenges for solid waste management worldwide. Several emerging diseases such as COVID-19 aggravated the already complex solid waste management crisis, especially sewage sludge and food waste streams, because of the increasingly large production year by year. As mature waste disposal technologies, landfills, incineration, composting, and some other methods are widespread for solid wastes management. This paper reviews recent advances in key sewage sludge disposal technologies. These include incineration, anaerobic digestion, and valuable products oriented-conversion. Food waste disposal technologies comprised of thermal treatment, fermentation, value-added product conversion, and composting have also been described. The hot topic and dominant research foci of each area are summarized, simultaneously compared with conventional technologies in terms of organic matter degradation or conversion performance, energy generation, and renewable resources production. Future perspectives of each technology that include issues not well understood and predicted challenges are discussed with a positive effect on the full-scale implementation of the discussed disposal methods.

Biomass Gasification in Downdraft Gasifiers: A Technical Review on Production, Up-Gradation and Application of Synthesis Gas

Rapid climate change and forecasted damage from fossil fuel combustion, forced researchers to investigate renewable and clean energy sources for the sustainable development of societies throughout the world. Biomass-based energy is one of the most important renewable energy sources for meeting daily energy needs, which are gaining in popularity daily. Gasification-based bioenergy production is an effective way to replace fossil fuels and reduce CO2 emissions. Even though biomass gasification has been studied extensively, there is still much opportunity for improvement in terms of high-quality syngas generation (high H2/CO ratio) and reduced tar formation. Furthermore, the presence of tar has a considerable impact on syngas quality. Downdraft gasifiers have recently shown a significant potential for producing high-quality syngas with lower tar concentrations. This article presents a comprehensive review on the advancement in biomass downdraft gasification technologies for high-quality synthesis gas. In addition, factors affecting syngas production and composition e.g., equivalency ratio, temperature, particle size, and gasification medium on synthesis gas generation are also comprehensively studied. The up-gradation and various applications of synthesis gas are also discussed in brief in this review article.

Toxicity effects of size fractions of incinerated sewage sludge bottom ash on human cell lines

Sewage sludge bottom ash (SSBA) from the incineration plant used for the production of construction materials possibly possess heavy metals which might cause a negative impact on human health. Considering biosafety, we investigated the toxicity effects of 0.5-2 mm (aggregate substitute) and < 0.075 mm (cement substitute) in its solid and leachate form on human lung fibroblast cells (MRC-5) and human skin epidermal cells (HaCaT) on exposure through contact. MTS assay revealed the cellular responses of lung and skin cell lines to the leachates showing that the skin cells, which often interact with the external environment displayed better tolerance than the lung cells, whereas solid ash showed a concentration and size-dependent toxicity. Solid ash was found to downregulate the intracellular glutathione/superoxide dismutase activities and upregulate lactate dehydrogenase/lipid peroxidation activities thus inducing oxidative stress to the cell and subsequently resulting in the cell membrane leakage, destructive mitochondrial membrane potential (Δψm), apoptosis, and DNA damage, which is nearly 7-fold higher than the negative control. At a high concentration, DNA damage index of 1.09 and 1.29 was observed for the 0.5-2 mm sized ash leachate on skin cells and lung cells respectively, whereas for ash (<0.075 mm size) leachate, this fraction was 1.29 and 2.96, respectively. Overall, the ash leachate is found to be safer/biocompatible if they come in contact with humans as compared to SSBA in its solid form.

Incinerated Sewage Sludge Bottom Ash- Chemical processing, Leaching patterns and Toxicity testing

Sewage sludge bottom ash, which is the major fraction obtained from the incineration of sewage sludge was treated with various organic and inorganic acids for heavy metal removal, along with a comparative phosphate treatment for heavy metal fixation. Malonic acid, an organic acid, was found to remove heavy metals better as compared to nitric acid, a strong inorganic acid. The acid treated samples were further examined for heavy metal leaching, followed by marine toxicity/abnormality testing of the leachates, where acid treated and phosphate treated ash leachate displayed higher (with malonic acid proving to be most toxic) and similar toxicity profiles as compared to raw ash leachate respectively. Raw ash was tested for its leaching patterns at different liquid/solid ratios(L/S = 5 and 10), salinities and time points (24, 48 and 72 h), where the leaching was found to saturate at L/S = 5 and at 24 h with varied salinity effecting the leaching insignificantly. When raw ash was benchmarked against concrete sand for marine toxicity, a material commonly used for land reclamation, acute toxicity patterns were found to be mostly similar except in case of the sea urchin embryonic assay, where toxicity was detected, indicating the sensitivity of the assay to residual levels of heavy metals. The raw ash was also tested against human cell lines where it displayed size and dose-dependent toxicity. To enable the use of ash for environment applications such as coastal reclamation, appropriate treatments are required to minimize leaching of potential harmful contaminants and this study demonstrates the importance of post-treatment of ash on its subsequent toxicity to organisms.

The migration, transformation and control of trace metals during the gasification of rice straw

This research investigates the trace metals speciation, partitioning and removal in rice straw gasification equipped with an integrated hot gas cleaning (HGC) system. The experiments were conducted by fluidized bed gasifier and controlled at 800 °C with equivalence ratio (ER) varied between 0.2 and 0.4. The experimental results indicated that the concerned trace metals Zn, Cr, Cd, and Pb partitioning in the gas phase were increased significantly with an increase in ER. This is because the exothermic reaction could enhance the trace metals reacted with chlorine and/or sulfur as well as correspondingly formed highly volatile metals compounds. However, other tested metals Cu, Na, K, Ca, Mg partitioning was obviously decreased in the gas phase with ER increasing. These tested metals tend to form oxides speciation leading the variation in their partitioning characteristics. The XRD identification and thermodynamic equilibrium simulation results were also confirmed the tested metals speciation and partitioning characteristics. The dominant gaseous species produced from rice straw gasification, such as KCl_(g), NaCl_(g), KO_(g), K₂O_(g), ZnCl_2(g), CrO₂Cl_2(g), CuCl_2(g), PbCl_2(g), PbO_(g), and Cd_(g), were predicted by thermodynamic equilibrium model. The tested metals removal by adsorbents of hot gas cleaning system was found to be adsorbed in decreasing order as: K > Cr > Ca > Pb > Mg > Cd > Na > Zn > Cu. Activated carbon was used in hot gas cleaning system and showed a good performance for adsorbing tested metals, especially for Pb, Cd, Cr, Ca, K, and Mg. In summary, HGC system is proposed as an effective way for improving the syngas quality and reducing trace contaminants emission in rice straw gasification.

Characterization and ecotoxicological investigation of biochar produced via slow pyrolysis: Effect of feedstock composition and pyrolysis conditions

This study systematically investigated the biochar toxicity from the in vitro tests involving the use of human liver and lung cell lines, as well as in vivo tests using Drosophila melanogaster (fruit fly). Biochars used in this study were produced from vegetable waste, pine cone and their mixture (1:1 by weight) at two representative temperatures (200 and 500 °C). Two common toxicant groups in biochar, heavy metals (HM) and polycyclic aromatic hydrocarbons (PAHs) contents, were detected for clarification of the relationship between their toxicity behaviors and biochar bulk characteristics. The results showed that (1) no HMs can be found in the biochar if HMs are absence in their feedstock (2) PAHs were formed during the pyrolysis no matter what type of biomss used, but the concentration is low that can be acceptable for soil legislative criteria (3) biochars had limited impact to the viability of flies, but inhibited the growth of the cells (4) the low leaching potential of HMs and PAHs (total 16 USEPA) in the studied biochars may not be the major reason which put the harm to the cell, more effort on the identification need to be done. This work can provide a new picture to the biochar researchers for better understanding of the two faces of biochar.

Study of the removal mechanism of aquatic emergent pollutants by new bio-based chars

This work is dedicated to study the potential application of char byproducts obtained in the gasification of rice husk (RG char) and rice husk blended with corn cob (RCG char) as removal agents of two emergent aquatic contaminants: tetracycline and caffeine. The chars presented high ash contents (59.5-81.5%), being their mineral content mainly composed of silicon (as silica) and potassium. The samples presented a strong basic character, which was related to its higher mineral oxides content. RCG char presented better textural properties with a higher apparent surface area (144 m² g^-1) and higher micropore content (V _micro = 0.05 cm³ g^-1). The alkaline character of both chars promoted high ecotoxicity levels on their aqueous eluates; however, the ecotoxic behaviour was eliminated after pH correction. Adsorption experiments showed that RG char presented higher uptake capacity for both tetracycline (12.9 mg g^-1) and caffeine (8.0 mg g^-1), indicating that textural properties did not play a major role in the adsorption process. For tetracycline, the underlying adsorption mechanism was complexation or ion exchange reactions with the mineral elements of chars. The higher affinity of RG char to caffeine was associated with the higher alkaline character presented by this char.

Chemically treated carbon black waste and its potential applications

In this work, carbon black waste - a hazardous solid residue generated from gasification of crude oil bottom in refineries - was successfully used for making an absorbent material. However, since the carbon black waste also contains significant amounts of heavy metals (especially nickel and vanadium), chemical leaching was first used to remove these hazardous impurities from the carbon black waste. Acid leaching with nitric acid was found to be a very effective method for removal of both nickel and vanadium from the carbon black waste (i.e. up to 95% nickel and 98% vanadium were removed via treatment with 2M nitric acid for 1h at 20°C), whereas alkali leaching by using NaOH under the same condition was not effective for removal of nickel (less than 10% nickel was removed). Human lung cells (MRC-5) were then used to investigate the toxicity of the carbon black waste before and after leaching. Cell viability analysis showed that the leachate from the original carbon black waste has very high toxicity, whereas the leachate from the treated samples has no significant toxicity. Finally, the efficacy of the carbon black waste treated with HNO₃ as an absorbent for dye removal was investigated. This treated carbon black waste has high adsorption capacity (∼361.2mg _dye/g _carbonblack), which can be attributed to its high specific surface area (∼559m²/g). The treated carbon black waste with its high adsorption capacity and lack of cytotoxicity is a promising adsorbent material. Moreover, the carbon black waste was found to show high electrical conductivity (ca. 10S/cm), making it a potentially valuable source of conductive material.

Toxicity assessment of carbon black waste: A by-product from oil refineries

In Singapore, approximately 30t/day of carbon-based solid waste are produced from petrochemical processes. This carbon black waste has been shown to possess physical properties that are characteristic of a good adsorbent such as high external surface area. Therefore, there is a growing interest to reutilize and process this carbon black waste into secondary materials such as adsorbents. However, the carbon black waste obtained from petrochemical industries may contain heavy metals that are hazardous to human health and the environment, hence restricting its full potential for re-utilization. Therefore, it is important to examine the possible toxicity effects and toxicity mechanism of carbon black waste on human health. In this study, inductively coupled plasma optical emission spectroscopy (ICP-OES) analysis showed that the heavy metals, vanadium (V), molybdenum (Mo) and nickel (Ni), were present in the carbon black waste in high concentrations. Three human cell lines (HepG2 cells, MRC-5 cells and MDA-MB-231 cells) were used to investigate the toxicity of carbon black waste extract in a variety of in vitro assays. Results from MTS assays indicated that carbon black waste extract decreased the viability of all three cell lines in a dose and time-dependent manner. Observations from confocal microscopy further confirmed this phenomenon. Flow cytometry assay also showed that carbon black waste extract induced apoptosis of human cell lines, and the level of apoptosis increased with increasing waste concentration. Results from reactive oxygen species (ROS) assay indicated that carbon black waste extract induced oxidative stress by increasing intracellular ROS generation in these three human cell lines. Moreover, induction of oxidative damage in these cells was also observed through the alteration of glutathione (GSH) and superoxide dismutase (SOD) activities. Last but not least, by treating the cells with V-spiked solution of concentration equivalent to that found in the carbon black waste extract, V was identified as the main culprit for the high toxicity of carbon black waste extract. These findings could potentially provide insight into the hazards of carbon black waste extract and its toxicity mechanism on human cell lines.

Potential application of gasification to recycle food waste and rehabilitate acidic soil from secondary forests on degraded land in Southeast Asia

Gasification is recognized as a green technology as it can harness energy from biomass in the form of syngas without causing severe environmental impacts, yet producing valuable solid residues that can be utilized in other applications. In this study, the feasibility of co-gasification of woody biomass and food waste in different proportions was investigated using a fixed-bed downdraft gasifier. Subsequently, the capability of biochar derived from gasification of woody biomass in the rehabilitation of soil from tropical secondary forests on degraded land (adinandra belukar) was also explored through a water spinach cultivation study using soil-biochar mixtures of different ratios. Gasification of a 60:40 wood waste-food waste mixture (w/w) produced syngas with the highest lower heating value (LHV) 5.29 MJ/m(3)-approximately 0.4-4.0% higher than gasification of 70:30 or 80:20 mixtures, or pure wood waste. Meanwhile, water spinach cultivated in a 2:1 soil-biochar mixture exhibited the best growth performance in terms of height (a 4-fold increment), weight (a 10-fold increment) and leaf surface area (a 5-fold increment) after 8 weeks of cultivation, owing to the high porosity, surface area, nutrient content and alkalinity of biochar. It is concluded that gasification may be an alternative technology to food waste disposal through co-gasification with woody biomass, and that gasification derived biochar is suitable for use as an amendment for the nutrient-poor, acidic soil of adinandra belukar.

Rapid toxicity screening of gasification ashes

The solid residues including bottom ashes and fly ashes produced by waste gasification technology could be reused as secondary raw materials. However, the applications and utilizations of these ashes are very often restricted by their toxicity. Therefore, toxicity screening of ash is the primary condition for reusing the ash. In this manuscript, we establish a standard for rapid screening of gasification ashes on the basis of in vitro and in vivo testing, and henceforth guide the proper disposal of the ashes. We used three different test models comprising human cell lines (liver and lung cells), Drosophila melanogaster and Daphnia magna to examine the toxicity of six different types of ashes. For each ash, different leachate concentrations were used to examine the toxicity, with C0 being the original extracted leachate concentration, while C/C0 being subsequent diluted concentrations. The IC50 for each leachate was also quantified for use as an index to classify toxicity levels. The results demonstrated that the toxicity evaluation of different types of ashes using different models is consistent with each other. As the different models show consistent qualitative results, we chose one or two of the models (liver cells or lung cells models) as the standard for rapid toxicity screening of gasification ashes. We may classify the gasification ashes into three categories according to the IC50, 24h value on liver cells or lung cells models, namely "toxic level I" (IC50, 24h>C/C0=0.5), "toxic level II" (C/C0=0.05<IC50, 24h<C/C0=0.5) and "toxic level III" (IC50, 24h<C/C0=0.05). Such a simple yet informative approach can help to determine the toxic effects of various types of ashes generated in gasification plants every day. Subsequently, appropriate disposal methods can be recommended for each toxicity category.

Activated carbon derived from carbon residue from biomass gasification and its application for dye adsorption: Kinetics, isotherms and thermodynamic studies

In this work, activated carbon (AC) as an effective and low-cost adsorbent was successfully prepared from carbon residue (or char, one of the by-products from woody biomass gasification) via physical activation. The surface area of char was significantly increased from 172.24 to 776.46m(2)/g after steam activation at 900°C. The obtained activated carbons were then employed for the adsorption of dye (Rhodamine B) and it was found that activated carbon obtained from steam activation exhibited the highest adsorption capability, which is mainly attributed to the higher surface area and the abundance of hydroxyl (-OH) and carboxyl (-COOH) groups on the activated carbon surface. Moreover, it was also found that the adsorption capability significantly increased under the basic condition, which can be attributed to the increased electrostatic interaction between the deprotonated (negatively charged) activated carbon and dye molecules. Furthermore, the equilibrium data were fitted into different adsorption isotherms and found to fit well with Langmuir model (indicating that dye molecules form monolayer coverage on activated carbon) with a maximum monolayer adsorption capability of 189.83mg/g, whereas the adsorption kinetics followed the pseudo-second-order kinetics.