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Hussain I, Aitani A, Malaibari Z, Alasiri H, Naseem Akhtar M, Fahad Aldosari O, Ahmed S. Chemical Upcycling of Waste Plastics to High Value-Added Products via Pyrolysis: Current Trends, Future Perspectives, and Techno-Feasibility Analysis. CHEM REC 2023; 23:e202200294. [PMID: 36850030 DOI: 10.1002/tcr.202200294] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/15/2022] [Revised: 02/13/2023] [Indexed: 03/01/2023]
Abstract
Chemical upcycling of waste plastics into high-value-added products is one of the most effective, cost-efficient, and environmentally beneficial solutions. Many studies have been published over the past few years on the topic of recycling plastics into usable materials through a process called catalytic pyrolysis. There is a significant research gap that must be bridged in order to use catalytic pyrolysis of waste plastics to produce high-value products. This review focuses on the enhanced catalytic pyrolysis of waste plastics to produce jet fuel, diesel oil, lubricants, aromatic compounds, syngas, and other gases. Moreover, the reaction mechanism, a brief and critical comparison of different catalytic pyrolysis studies, as well as the techno-feasibility analysis of waste plastic pyrolysis and the proposed catalytic plastic pyrolysis setup for commercialization is also covered.
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Affiliation(s)
- Ijaz Hussain
- Center for Refining & Advanced Chemicals, King Fahd University of Petroleum & Minerals, Dhahran, 31261, Saudi Arabia
| | - Abdullah Aitani
- Center for Refining & Advanced Chemicals, King Fahd University of Petroleum & Minerals, Dhahran, 31261, Saudi Arabia
| | - Zuhair Malaibari
- Center for Refining & Advanced Chemicals, King Fahd University of Petroleum & Minerals, Dhahran, 31261, Saudi Arabia.,Department of Chemical Engineering, King Fahd University of Petroleum & Minerals, Dhahran, 31261, Saudi Arabia
| | - Hassan Alasiri
- Center for Refining & Advanced Chemicals, King Fahd University of Petroleum & Minerals, Dhahran, 31261, Saudi Arabia.,Department of Chemical Engineering, King Fahd University of Petroleum & Minerals, Dhahran, 31261, Saudi Arabia
| | - Muhammad Naseem Akhtar
- Center for Refining & Advanced Chemicals, King Fahd University of Petroleum & Minerals, Dhahran, 31261, Saudi Arabia
| | - Obaid Fahad Aldosari
- Department of Chemistry, College of Science, Majmaah University, P.O. Box 66, Majmaah, 11952, Saudi Arabia
| | - Shakeel Ahmed
- Center for Refining & Advanced Chemicals, King Fahd University of Petroleum & Minerals, Dhahran, 31261, Saudi Arabia
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Jiang C, Liang W, Li K, Barati M, Conejo A, Guo P, Danaei A, Liang Z, Bu Y, Zhang J. A reactive molecular dynamics study of thermal pyrolysis behavior and mechanisms of lignin during the hydrothermal process: The function of the water molecules. BIORESOURCE TECHNOLOGY 2023; 368:128338. [PMID: 36403908 DOI: 10.1016/j.biortech.2022.128338] [Citation(s) in RCA: 2] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 10/11/2022] [Revised: 11/12/2022] [Accepted: 11/14/2022] [Indexed: 06/16/2023]
Abstract
The lignin hydrothermal processing is an important option but a full understanding of the role played by the water molecules in the depolymerization of lignin is still lacking. In order to clarify the role of the water molecules in the depolymerization of lignin, the evolution of chemical bonds, microstructural changes, and possible mechanisms of product generation were compared during the pyrolysis process under vacuum and water conditions using Reactive Molecular Dynamics Simulation. Compared with vacuum conditions, the role of water changes with temperature, identifying three stages: promotion (1200-1800 K)-inhibition (2100-2400 K)-promotion (2700-3000 K). Also compared with vacuum conditions, hydrothermal processing can promote the cleavage of the ether bonds while inhibiting the destruction of carbocycles. Water molecules promote the depolymerization of lignin into more C4-molecules, thereby generating more combustible gas resources. Based on the research results, the pyrolysis conditions of lignin can be flexibly controlled to obtain solids, liquids or gases.
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Affiliation(s)
- Chunhe Jiang
- School of Metallurgical and Ecological Engineering, University of Science and Technology Beijing, Beijing 100083, China; Department of Materials Science and Engineering, University of Toronto, Toronto, ON M5S 3E4, Canada
| | - Wang Liang
- School of Metallurgical and Ecological Engineering, University of Science and Technology Beijing, Beijing 100083, China
| | - Kejiang Li
- School of Metallurgical and Ecological Engineering, University of Science and Technology Beijing, Beijing 100083, China.
| | - Mansoor Barati
- Department of Materials Science and Engineering, University of Toronto, Toronto, ON M5S 3E4, Canada
| | - Alberto Conejo
- School of Metallurgical and Ecological Engineering, University of Science and Technology Beijing, Beijing 100083, China
| | - Peimin Guo
- Central Iron and Steel Research Institute, Beijing 100081, China
| | - Abdolkarim Danaei
- Department of Materials Science and Engineering, University of Toronto, Toronto, ON M5S 3E4, Canada
| | - Zeng Liang
- School of Metallurgical and Ecological Engineering, University of Science and Technology Beijing, Beijing 100083, China
| | - Yushan Bu
- School of Metallurgical and Ecological Engineering, University of Science and Technology Beijing, Beijing 100083, China
| | - Jianliang Zhang
- School of Metallurgical and Ecological Engineering, University of Science and Technology Beijing, Beijing 100083, China; School of Chemical Engineering, The University of Queensland, St Lucia, QLD 4072, Australia
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Chen C, Wei D, Zhao J, Huang X, Fan D, Qi Q, Bi Y, Liao L. Study on co-pyrolysis and products of Chlorella vulgaris and rice straw catalyzed by activated carbon/HZSM-5 additives. BIORESOURCE TECHNOLOGY 2022; 360:127594. [PMID: 35809872 DOI: 10.1016/j.biortech.2022.127594] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 05/29/2022] [Revised: 07/01/2022] [Accepted: 07/03/2022] [Indexed: 06/15/2023]
Abstract
The weight loss characteristics, product distribution and bio-oil composition of co-pyrolysis of rice straw (RS) and Chlorella vulgaris (CV) were investigated by microwave oven. Then, the catalytic effect of activated carbon (AC) and HZSM-5 on these characteristics were studied. Results showed that AC strongly improved co-pyrolysis weight loss characteristics and obtained maximum average weight loss rate (Ra) at 30% addition with 0.01639 wt.%/s. While HZSM-5 promoted the characteristics as addition was lower than 10%. In the case of compound additives, 20% A7H3 obtained the maximum Ra (0.01413 wt.%/s). Furthermore, both single AC and HZSM-5 showed negative effect on bio-oil production, while 20% A7H3 (AC/HZSM-5 = 7:3) achieved the maximum production (24%). For bio-oil composition, 30% A10H0 showed strong selectivity for phenol and N-heterocycle and 10% A0H10 showed strong aromatization capacity, and the addition of 20% A7H3 increased the hydrocarbons content from 20.79% to 31.63% compared with the blank group.
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Affiliation(s)
- Chunxiang Chen
- College of Mechanical Engineering, Guangxi University, University Road 100, Xixiangtang District, Nanning City 530004, China; Guangxi Key Laboratory of Petrochemical Resources Processing and Process Intensification Technology, Nanning City 530004, China; Guangdong Province Key Laboratory of Efficient and Clean Energy Utilization, Guangzhou City 510640, China.
| | - Dening Wei
- College of Mechanical Engineering, Guangxi University, University Road 100, Xixiangtang District, Nanning City 530004, China
| | - Jian Zhao
- College of Mechanical Engineering, Guangxi University, University Road 100, Xixiangtang District, Nanning City 530004, China
| | - Xiaodong Huang
- College of Mechanical Engineering, Guangxi University, University Road 100, Xixiangtang District, Nanning City 530004, China
| | - Dianzhan Fan
- College of Mechanical Engineering, Guangxi University, University Road 100, Xixiangtang District, Nanning City 530004, China
| | - Qianhao Qi
- College of Mechanical Engineering, Guangxi University, University Road 100, Xixiangtang District, Nanning City 530004, China
| | - Yingxing Bi
- College of Mechanical Engineering, Guangxi University, University Road 100, Xixiangtang District, Nanning City 530004, China
| | - Liping Liao
- College of Mechanical Engineering, Guangxi University, University Road 100, Xixiangtang District, Nanning City 530004, China
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Qiu Z, Zhai Y, Li S, Liu X, Liu X, Wang B, Liu Y, Li C, Hu Y. Catalytic co-pyrolysis of sewage sludge and rice husk over biochar catalyst: Bio-oil upgrading and catalytic mechanism. WASTE MANAGEMENT (NEW YORK, N.Y.) 2020; 114:225-233. [PMID: 32682087 DOI: 10.1016/j.wasman.2020.07.013] [Citation(s) in RCA: 19] [Impact Index Per Article: 4.8] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 05/13/2020] [Revised: 06/22/2020] [Accepted: 07/06/2020] [Indexed: 06/11/2023]
Abstract
In this study, the effects of different biochar catalysts on the quality of bio-oil derived from the co-pyrolysis of sewage sludge (SS) and rice husk (RH) are explored. Catalysts include SS biochar (SWC), RH biochar (RHC), mixed SS and RH biochar (SRC), and RH ash (RHA). The quality of bio-oil was evaluated based on the results of gas chromatography-mass spectrometry (GC-MS; including the contents of hydrocarbons and N-species), oxygen content, higher heating value, and pH. The GC-MS analysis results illustrated that N-species content in the bio-oil reduced with the addition of the biochar catalyst, while the hydrocarbons content increased from 15.51% for co-pyrolysis to 38.74-61.84% for different biochar catalysts at a catalytic temperature of 650 °C. RHC exhibited the best catalytic effect in terms of decreasing the content of N-species by 58.79% and increasing the content of hydrocarbons by nearly four times compared to co-pyrolysis. The higher heating value of bio-oil raised from 25.75 to 34.67 MJ/kg, while oxygen content decreased from 31.1 to 8.81 wt%, and the pH increased from 4.06 to 5.48. Moreover, the catalytic mechanism of catalytic co-pyrolysis over RHC, including the hydrocarbon generation pathway and nitrogen removal, is also discussed here. High specific surface area of RHC provides sufficient active sites (e.g. O-containing and N-containing functional groups) for the catalytic reaction of pyrolytic intermediates.
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Affiliation(s)
- Zhenzi Qiu
- College of Environmental Science and Engineering, Hunan University, Changsha 410082, PR China; Key Laboratory of Environmental Biology and Pollution Control (Hunan University), Ministry of Education, Changsha 410082, PR China
| | - Yunbo Zhai
- College of Environmental Science and Engineering, Hunan University, Changsha 410082, PR China; Key Laboratory of Environmental Biology and Pollution Control (Hunan University), Ministry of Education, Changsha 410082, PR China.
| | - Shanhong Li
- College of Environmental Science and Engineering, Hunan University, Changsha 410082, PR China; Key Laboratory of Environmental Biology and Pollution Control (Hunan University), Ministry of Education, Changsha 410082, PR China
| | - Xiangmin Liu
- College of Environmental Science and Engineering, Hunan University, Changsha 410082, PR China; Key Laboratory of Environmental Biology and Pollution Control (Hunan University), Ministry of Education, Changsha 410082, PR China
| | - Xiaoping Liu
- College of Environmental Science and Engineering, Hunan University, Changsha 410082, PR China; Key Laboratory of Environmental Biology and Pollution Control (Hunan University), Ministry of Education, Changsha 410082, PR China
| | - Bei Wang
- College of Environmental Science and Engineering, Hunan University, Changsha 410082, PR China; Key Laboratory of Environmental Biology and Pollution Control (Hunan University), Ministry of Education, Changsha 410082, PR China
| | - Yali Liu
- College of Environmental Science and Engineering, Hunan University, Changsha 410082, PR China; Key Laboratory of Environmental Biology and Pollution Control (Hunan University), Ministry of Education, Changsha 410082, PR China
| | - Caiting Li
- College of Environmental Science and Engineering, Hunan University, Changsha 410082, PR China; Key Laboratory of Environmental Biology and Pollution Control (Hunan University), Ministry of Education, Changsha 410082, PR China
| | - Yanjun Hu
- Department of Technical Centre, Hunan Sheng Provincial Quality Supervision and Inspection Institute, Changsha 410007, PR China
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