Liberation enhancement and copper enrichment improvement for waste printed circuit boards by heating pretreatment

Effect of Microwave Pretreatment on the Leaching and Enrichment Effect of Copper in Waste Printed Circuit Boards

The use of efficient and clean methods for the recycling of waste circuit boards is an ongoing challenge. In this research, the effect of microwave pretreatment on the leaching and enrichment of copper from waste print circuit board (WPCB) was studied. The morphology and chemical structure of WPCB particles before and after microwave pretreatment were analyzed by SEM/EDS and Fourier infrared spectroscopy. Leaching experiments and copper enrichment tests were designed to investigate the effect of different microwave irradiation powers and microwave irradiation times on the copper leaching rate and copper enrichment rate in WPCB. The leaching experiment results showed that microwave pretreatment can effectively improve the leaching rate of WPCB. When the microwave irradiation power was 700 W, the irradiation time was 120 s, and the leaching time was 15 min, the copper leaching rate in WPCB was 57.01%, which was 24.34% higher than that in the untreated condition. The results of copper enrichment experiment show that microwave pretreatment can effectively improve the copper enrichment of WPCB. After microwave pretreatment, copper was effectively enriched in the 4-2 and 2-1 mm particle sizes. When the microwave irradiation time was 120 s, the copper enrichment rates in the 4-2 and 2-1 mm particle sizes were 1.74 and 1.66, which increased by 0.63 and 0.32, respectively, compared to the untreated condition. Microwave pretreatment enables the effective separation of metallic copper from non-metallic components in WPCB, increasing the exposure area of copper and promoting the monomer separation of copper, thus improving the leaching and enrichment of copper.

Applications of crushing and grinding-based treatments for typical metal-containing solid wastes: Detoxification and resource recovery potentials

Metal-containing solid wastes can induce serious environmental pollution if managed improperly, but contain considerable resources. The detoxification and resource recoveries of these wastes are of both environmental and economic significances, being indispensable for circular economy. In the past decades, attempts have been made worldwide to treat these wastes. Crushing and grinding-based treatments have been increasingly applied, the operating apparatus and parameters of which depend on the waste type and treatment purpose. Based on the relevant studies, the applications of crushing and grinding on four major types of solid wastes, namely spent lithium-ion batteries (LIBs) cathode, waste printed circuit boards (WPCBs), incineration bottom ash (IBA), and incineration fly ash (IFA) are here systematically reviewed. These types of solid wastes are generated in increasing amounts, and have the potentials to release various organic and inorganic pollutants. Despite of the widely different texture, composition, and other physicochemical properties of the solid wastes, crushing and grinding have been demonstrated to be universally applicable. For each of the four wastes, the technical route that involving crushing and grinding is described with the advantages highlighted. The crushing and grinding serve either mainstream or auxiliary role in the processing of the solid wastes. This review summarizes and highlights the developments and future directions of crushing and grinding-based treatments.

Enhanced cleaner flotation behavior of non-metallic particles in waste printed circuit boards: From the perspective of particle size

Flotation is an attractive method for separating the different components of waste printed circuit boards (WPCBs) due to its cleanliness and efficiency. Non-metallic particles (NMPs) with good floatability usually need to be floated, however, it is difficult to achieve complete removal. The effect of particle size on the flotation behavior of NMPs, which is usually ignored in previous studies, is concerned in this paper. Flotation tests and kinetic analysis were carried out to reveal the effect of reagent dosage on flotation characteristics of particles in narrow size fractions. As the fineness decreases, the particles are more likely to be floated. Equally, the finer the particle size, the lower the reagent dosage required to achieve the maximum recovery. For 1-0.5 mm and -0.045 mm, the maximum recovery increased from 42.16% (1500 g/t MIBC) to 97.31% (100 g/t MIBC). Therefore, the feasibility of reducing particle size by grinding to improve floatability was verified. The results show that the reduction of particle size can significantly promote its efficiency of being floated. After grinding treatment, -0.045 mm yields in each size fraction (1-0.5, 0.5-0.25, 0.25-0.125, 0.125-0.074, 0.074-0.045 mm) increased by 22.10%, 28.42%, 30.90%, 64.56%, 89.32%, resulting in an increase of 37.71%, 13.12%, 2.82%, 7.82% and 2.00% in maximum recovery, respectively. It is also proved that the particle size, rather than the resin content, has a more significant effect on the floatability of NMPs.

Bioleaching of Typical Electronic Waste-Printed Circuit Boards (WPCBs): A Short Review

The rapid pace of innovations and the frequency of replacement of electrical and electronic equipment has made waste printed circuit boards (WPCB) one of the fastest growing waste streams. The frequency of replacement of equipment can be caused by a limited time of proper functioning and increasing malfunctions. Resource utilization of WPCBs have become some of the most profitable companies in the recycling industry. To facilitate WPCB recycling, several advanced technologies such as pyrometallurgy, hydrometallurgy and biometallurgy have been developed. Bioleaching uses naturally occurring microorganisms and their metabolic products to recover valuable metals, which is a promising technology due to its cost-effectiveness, environmental friendliness, and sustainability. However, there is sparse comprehensive research on WPCB bioleaching. Therefore, in this work, a short review was conducted from the perspective of potential microorganisms, bioleaching mechanisms and parameter optimization. Perspectives on future research directions are also discussed.

Assessment of Pre-Treatment Techniques for Coarse Printed Circuit Boards (PCBs) Recycling

Waste electrical and electronic equipment or e-waste generation has been skyrocketing over the last decades. This poses waste management and value recovery challenges, especially in developing countries. Printed circuit boards (PCBs) are mainly employed in value recovery operations. Despite the high energy costs of generating crushed and milled particles of the order of several microns, those are employed in conventional hydrometallurgical techniques. Coarse PCB pieces (of order a few centimetres) based value recovery operations are not reported at the industrial scale as the complexities of the internal structure of PCBs limit efficient metal and non-metal separation. Since coarse PCB particles’ pre-treatment is of paramount importance to enhance metal and non-metal separations, thermal, mechanical, chemical and electrical pre-treatment techniques were extensively studied. It is quite evident that a single pre-treatment technique does not result in complete metal liberation and therefore several pre-treatment flowsheets were formulated for coarse PCB particles. Thermal, mechanical and chemical pre-treatments integrated flowsheets were derived and such flowsheets are seldom reported in the e-waste literature. The potential flowsheets need to be assessed considering socio-techno-economic considerations to yield the best available technologies (BAT). In the wider context, the results of this work could be useful for achieving the United Nations sustainable development goals.