1
|
Guo M, Zhang B, Gao M, Deng R, Zhang Q. A review on spent Mn-containing Li-ion batteries: Recovery technologies, challenges, and future perspectives. JOURNAL OF ENVIRONMENTAL MANAGEMENT 2024; 354:120454. [PMID: 38412733 DOI: 10.1016/j.jenvman.2024.120454] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 10/02/2023] [Revised: 02/02/2024] [Accepted: 02/20/2024] [Indexed: 02/29/2024]
Abstract
Mn-containing Li-ion batteries have become primary power sources for electronic devices and electric vehicles because of their high-energy density, extended cycle life, low cost, and heightened safety. In recent years, Li-ion batteries (LIBs) have undergone rapid updates, paralleling the swift advancement of the lithium battery industry, resulting in a growing accumulation of LIB scraps annually, necessitating comprehensive recovery strategies. This article reviews the recent progress in recovering spent Mn-containing LIBs (SM-LIBs), specifically focusing on LiMn2O4 and ternary LiCoxMnyNizO2 (NCM). Initially, the study analyzes the current resource profile of SM-LIBs and elucidates their service mechanisms. Subsequently, the study explores the recovery of SM-LIBs, discussing various methods such as the hydrometallurgical approach, combined pyrolytic treatment-wet leaching process, bioleaching pathway, and electrochemical extraction. These discussions include recovery processes, reaction principles, and technological features. In addition, this study evaluates the potential applications of these recovery technologies, considering aspects such as complexity, economic viability, energy consumption, environmental sustainability, and scalability. Finally, it summarizes the challenges associated with the comprehensive recovery and resource utilization of SM-LIBs and offers insights into future directions.
Collapse
Affiliation(s)
- Mengwei Guo
- Key Laboratory of Ionic Liquids Metallurgy, Faculty of Metallurgical and Energy Engineering, Kunming University of Science and Technology, Kunming, 650093, Yunnan, China
| | - Bo Zhang
- Key Laboratory of Ionic Liquids Metallurgy, Faculty of Metallurgical and Energy Engineering, Kunming University of Science and Technology, Kunming, 650093, Yunnan, China
| | - Mingyuan Gao
- Key Laboratory of Ionic Liquids Metallurgy, Faculty of Metallurgical and Energy Engineering, Kunming University of Science and Technology, Kunming, 650093, Yunnan, China.
| | - Rongrong Deng
- Key Laboratory of Ionic Liquids Metallurgy, Faculty of Metallurgical and Energy Engineering, Kunming University of Science and Technology, Kunming, 650093, Yunnan, China
| | - Qibo Zhang
- Key Laboratory of Ionic Liquids Metallurgy, Faculty of Metallurgical and Energy Engineering, Kunming University of Science and Technology, Kunming, 650093, Yunnan, China; State Key Laboratory of Complex Nonferrous Metal Resources Cleaning Utilization in Yunnan Province, Kunming, 650093, Yunnan, China.
| |
Collapse
|
2
|
Hu Z, Zhu N, Wei X, Zhang S, Li F, Wu P, Chen Y. Efficient separation of aluminum foil from mixed-type spent lithium-ion power batteries. JOURNAL OF ENVIRONMENTAL MANAGEMENT 2021; 298:113500. [PMID: 34388548 DOI: 10.1016/j.jenvman.2021.113500] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 05/17/2021] [Revised: 07/28/2021] [Accepted: 08/06/2021] [Indexed: 06/13/2023]
Abstract
The disposal of spent lithium-ion power batteries (LIBs) has become an important research topic owing to the booming market for electric vehicles. However, the recovery efficiency of the alkaline solution and organic solvent methods currently used to separate Al foil from cathode materials still has room for improvement. The insufficient separation of Al foil and complexity of the battery types present obstacles to the extraction of valuable metals using simple processes. In this study, an efficient approach is developed to separate the Al foil in mixed-type spent LIBs (M-LIBs), namely, LiNixCoyMnzO2 (NCM), LiFePO4 (LFP), and LiMn2O4 (LMO) LIBs, by controlled pyrolysis. Hundred percent of the Al foil was recovered at the temperature of 450 °C, holding time of 60 min, and heating rate of 10 °C/min. The purity of Al in the recovered foil was 99.41 %, 99.83 % and 99.92 %, and the recovery efficiency of the active cathode materials was 96.01 %, 99.80 % and 99.15 % for NCM, LFP and LMO, respectively, without the loss of active cathode materials. The obtained active cathode materials exhibited a favorable crystalline structure, and the average particle diameter was reduced from 300.497 to 24.316 μm with a smaller and looser morphology. The process could be well fitted with the Friedman differential equation, and the correlation coefficients were higher than 0.99. The efficient separation could be attributed to the complete rupture of long chain -(CH2CF2)-n bonds in the poly (vinylidene difluoride) (PVDF) binder, which resulted in the formation of HF, trifluorobenzene, alkanes, and gaseous single molecule CH2CF2. Therefore, this work potentially provides an alternative approach for the efficient separation of Al foil in M-LIBs, thereby simplifying the process and achieving lower cost, reduced loss of valuable metals, and higher recovery efficiency.
Collapse
Affiliation(s)
- Zhilin Hu
- School of Environment and Energy, South China University of Technology, Guangzhou, 510006, PR China
| | - Nengwu Zhu
- School of Environment and Energy, South China University of Technology, Guangzhou, 510006, PR China; The Key Lab of Pollution Control and Ecosystem Restoration in Industry Clusters, Ministry of Education, Guangzhou, 510006, PR China; Guangdong Provincial Key Laboratory of Solid Waste Pollution Control and Recycling, Guangzhou, 510006, PR China; Guangdong Environmental Protection Key Laboratory of Solid Waste Treatment and Recycling, Guangzhou, 510006, PR China.
| | - Xiaorong Wei
- School of Environment and Energy, South China University of Technology, Guangzhou, 510006, PR China
| | - Sihai Zhang
- School of Environment and Energy, South China University of Technology, Guangzhou, 510006, PR China
| | - Fei Li
- School of Environment and Energy, South China University of Technology, Guangzhou, 510006, PR China
| | - Pingxiao Wu
- School of Environment and Energy, South China University of Technology, Guangzhou, 510006, PR China; The Key Lab of Pollution Control and Ecosystem Restoration in Industry Clusters, Ministry of Education, Guangzhou, 510006, PR China; Guangdong Provincial Key Laboratory of Solid Waste Pollution Control and Recycling, Guangzhou, 510006, PR China
| | - Yijun Chen
- School of Environment and Energy, South China University of Technology, Guangzhou, 510006, PR China
| |
Collapse
|
3
|
Chen Y, Shi P, Chang D, Jie Y, Yang S, Wu G, Chen H, Zhu J, Hu F, Wilson BP, Lundstrom M. Selective extraction of valuable metals from spent EV power batteries using sulfation roasting and two stage leaching process. Sep Purif Technol 2021. [DOI: 10.1016/j.seppur.2020.118078] [Citation(s) in RCA: 8] [Impact Index Per Article: 2.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
|