Enhanced flotation efficiency of metal from waste printed circuit boards modified by alkaline immersion

Eco-friendly approach for enhancing the floatability of non-metallic components in waste printed circuit boards: Adding gutter oil during dry grinding

Waste printed circuit boards (WPCBs) are an attractive secondary resource that is challenging to dispose of due to its complexity. Reverse flotation is an effective method to remove non-metallic particles (NMPs) to obtain metals from WPCBs. Nevertheless, the removal of NMPs is usually inadequate in the present flotation practice. Thus, to provide a clean approach to improve the removal efficiency of NMPs, the method of adding gutter oil during dry grinding process was adopted to enhance the hydrophobic sites on the surface of NMPs to improve the floatability. The surface morphology of NMPs was analyzed by SEM, the results show that the rough morphology inhibited the adhesion of bubbles, while water occupied the cracks and pores, making it challenging for collector adsorption, which result in unstable particle-bubble adhesion. The results of FTIR indicate that both NMPs and gutter oil have -CH3, -CH2, -C = O, -C-O functional groups, which promotes the adsorption of gutter oil on the surface of NMPs. The contact angle (CA) results show that the adsorption of gutter oil on the particle surface is conducive to the formation of enhanced CA. Furthermore, the flotation enhancement effect was verified by flotation kinetic experiments. The accumulated floats yield of NMPs conditioned by gutter oil during grinding is increased from 67.05% (NMPs without conditioning) to 95.02%, and the resin recovery is increased by 31.10%. It is demonstrated that dry grinding with gutter oil can strengthen the floatability of NMPs, which provides a potential approach to increase the flotation efficiency of WPCBs.

Enhanced cleaner flotation behavior of non-metallic particles in waste printed circuit boards: From the perspective of particle size

Flotation is an attractive method for separating the different components of waste printed circuit boards (WPCBs) due to its cleanliness and efficiency. Non-metallic particles (NMPs) with good floatability usually need to be floated, however, it is difficult to achieve complete removal. The effect of particle size on the flotation behavior of NMPs, which is usually ignored in previous studies, is concerned in this paper. Flotation tests and kinetic analysis were carried out to reveal the effect of reagent dosage on flotation characteristics of particles in narrow size fractions. As the fineness decreases, the particles are more likely to be floated. Equally, the finer the particle size, the lower the reagent dosage required to achieve the maximum recovery. For 1-0.5 mm and -0.045 mm, the maximum recovery increased from 42.16% (1500 g/t MIBC) to 97.31% (100 g/t MIBC). Therefore, the feasibility of reducing particle size by grinding to improve floatability was verified. The results show that the reduction of particle size can significantly promote its efficiency of being floated. After grinding treatment, -0.045 mm yields in each size fraction (1-0.5, 0.5-0.25, 0.25-0.125, 0.125-0.074, 0.074-0.045 mm) increased by 22.10%, 28.42%, 30.90%, 64.56%, 89.32%, resulting in an increase of 37.71%, 13.12%, 2.82%, 7.82% and 2.00% in maximum recovery, respectively. It is also proved that the particle size, rather than the resin content, has a more significant effect on the floatability of NMPs.

Laboratory Research on Design of Three-Phase AC Arc Plasma Pyrolysis Device for Recycling of Waste Printed Circuit Boards

Accumulation of electronic waste (e-waste) will place a heavy burden on the environment without proper treatment; however, most ingredients contained in it are useful, and it could bring great economic benefits when recycled. A three-phase alternating current (AC) arc plasma pyrolysis device was designed for resourcing treatment of waste printed circuit boards (WPCBs). This paper focuses on the analysis of plasma pyrolysis gas products, and the results showed that the plasma could operate stably, and overcame the problems of the poor continuity and low energy of single-arc discharge. Air-plasma would generate NOx contaminants, burn the organics, and oxidize the metals; therefore, air had not been selected as a working gas. Ar-plasma can break the long chains of organic macromolecules to make a combustible gas. Moreover, the strong adhesion between the metals and fiberglass boards would be destroyed, which facilitates subsequent separation. Ar/H2-plasma promoted the decrease of carbon dioxide and the increase of combustible small molecular hydrocarbons in the pyrolysis product compared with Ar-plasma, and the increase of the H2 flow rate or plasma power intensified that promotion effect. The percentage of other components, except the hydrogen of CO2, CO, CH4, C2H4, and C3H6, accounted for 55.7%, 34.2%, 5.6%, 4.5%, and 0% in Ar-plasma, and changed to 35.0%, 29.0%, 11.2%, 24.3%, and 0.5% in Ar/H2-plasma. Ar/H2-plasma could provide a highly chemically active species and break chemical bonds in organic macromolecules to produce small molecules of combustible gas. This laboratory work presents a novel three-phase AC arc plasma device and a new way for recycling WPCBs with high value.

Research of the Collision Mechanics Model and Time-Frequency Characteristics during the Multistage Variable-Inclination Screening Process for Clean Coal

Equal-thickness screening is a critical part of mineral processing; recently, the multistage variable-inclination equal-thickness screen (MSVIETS) has been utilized in the mining industry across the world. In this work, a model of the collision mechanics between particles and the multistage variable-inclination screen surface was established. The maximum collision force (F _max) was found to be closely related to amplitude, frequency, screen surface inclination, and number of stages. The time-frequency response characteristics of multistage (3-, 4-, and 5-STAGE) screen surfaces were studied by the vibration test analysis system. The permeation screen distribution law of grain groups on the screen surface was revealed. The obtained results show the best screening performance can be obtained from the 5-STAGE scheme with a screening efficiency of higher than 95% and total mismatch content of less than 2%. The synergistic mechanism between two of the parameters was revealed by Box-Behnken response surface methodology (BBRSM). Then, the correlation between the screening evaluation index and the multiple parameters was obtained, and the significant order of the parameters influencing the screening evaluation index was F _t > f > n.